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Operation manual EPM-Peak 

 

Software Release 1.0.8.0  2019-01-29 

 

 

 

Page 2 of 19 

 

 

1

 

Introduction ___________________________________________________________ 3

 

1.1

 

General __________________________________________________________________ 3

 

2

 

Scope of supply ________________________________________________________ 3

 

3

 

Important information  __________________________________________________ 4

 

3.1

 

Use of the operator manual __________________________________________________ 4

 

4

 

Description  ___________________________________________________________ 4

 

4.1

 

Introduction ______________________________________________________________ 4

 

4.2

 

Measure functions _________________________________________________________ 4

 

4.3

 

Functional description ______________________________________________________ 5

 

5

 

Operation _____________________________________________________________ 5

 

5.1

 

Operator push buttons  _____________________________________________________ 5

 

5.2

 

Operating functions ________________________________________________________ 6

 

5.3

 

Charge battery ____________________________________________________________ 7

 

5.4

 

Change battery ____________________________________________________________ 8

 

5.5

 

Mounting instructions on marine engines ______________________________________ 9

 

5.6

 

Measurements with EPM-Peak  ______________________________________________ 9

 

6

 

Accuracy check _______________________________________________________ 10

 

6.1

 

Connection of EPM-Peak to pressure calibrator  _______________________________ 11

 

6.2

 

Generate pressure at pressure calibrator  _____________________________________ 12

 

6.3

 

Example of displayed EPM-Peak values during pressure check ___________________ 13

 

6.4

 

Disconnect EPM-Peak from pressure calibrator  _______________________________ 13

 

7

 

Cleaning  ____________________________________________________________ 14

 

7.1

 

Periodically cleaning ______________________________________________________ 14

 

7.2

 

Cleaning in case of hard deposit _____________________________________________ 14

 

7.3

 

Cleaning procedure of adaptor ______________________________________________ 15

 

7.4

 

Cleaning procedure of  cylinder pressure sensor  _______________________________ 15

 

8

 

Check tightening of sensor on adaptor  ____________________________________ 16

 

9

 

Basic check for fault finding  ____________________________________________ 17

 

10

 

Nomenclature  ________________________________________________________ 18

 

11

 

Technical data ________________________________________________________ 18

 

12

 

Warranty ____________________________________________________________ 18

 

13

 

IMES Sales and service organization  _____________________________________ 18

 

14

 

Declaration of conformity _______________________________________________ 19

 

 
 

Summary of Contents for EPM-Peak

Page 1: ...Operation manual EPM Peak Software Release 1 0 8 0 2019 01 29 Page 1 of 19...

Page 2: ..._________9 5 6 Measurements with EPM Peak ______________________________________________9 6 Accuracy check _______________________________________________________ 10 6 1 Connection of EPM Peak to pres...

Page 3: ...Introduction 1 1 General Thanks for choosing this IMES quality product You receive a product which features technical innovation high accuracy reliability and a very long lifetime Fig 1 EPM Peak Elec...

Page 4: ...get easy and instant access to the information you are looking for Please keep this manual in a safe place where it is always available for easy access We ask for your understanding that we will rese...

Page 5: ...igh temperature pressure sensor at indicator cock on marine diesel engines Memory for 20 data sets Application 4 stroke 200 1500 RPM The battery must be re charged after approximately one hour of cont...

Page 6: ...to check the sensor status at 0 bar Selection of cylinder Push arrow key and change the displayed value to the number of the selected cylinder Start measurement During measurement the following inform...

Page 7: ...indicator is connected by USB the battery charging runs automatically The indicator can detect the charging status and continues charging until the battery is fully loaded Then the charging process st...

Page 8: ...ing charging process while EPM PEAK is connect via USB cable to PC Fig 9 Battery cover Fig 10 Re chargeable E block battery type Ansmann Fig 11 Battery installed on backside of EPM PEAK Note If batter...

Page 9: ...ication Open indicator cock and close Install sensor with adaptor at cylinder no 1 and open indicator cock Press On at EPM Peak Press Measure and wait about 5 10 s Fig 13 Indication during measurement...

Page 10: ...ture values 50 C 200 C The values are described at calibration certificate see fig 16 A calibration certificate will be delivered with each EPM Peak unit The EPM Peak has a very stable and long life c...

Page 11: ...n adaptor to pressure calibrator fig 18 Please check possible leakage at adaptor by generating pressure Fig 17 Connection of EPM Peak to pressure calibrator Note The pictured pressure calibrator is an...

Page 12: ...EPM Peak display Fig 19 Example for indication of static pressure 150 bar by generating pressure at pressure calibrator and indication of static pressure value on EPM Peak display Checking procedure a...

Page 13: ...eak is 2 5 bar By increasing pressure difference we emphasize to send EPM Peak unit to IMES workshop for new adjustment and calibration The accuracy of the EPM Peak unit acc technical data is 0 5 full...

Page 14: ...limination hard deposit please disconnect sensor from adaptor by using tools with wrench size 19mm and 22 mm fig 22 Before disconnection of sensor from adaptor spring must be disconnected from adaptor...

Page 15: ...ith a drill 2 5 mm and clean gas channel of cylinder pressure sensor with special tool 7 4 Cleaning procedure of cylinder pressure sensor Please use the special drill tool and clean gas channel of CPS...

Page 16: ...of sensor on adaptor Use tools with wrench size 19mm and 22 mm fig 28and fig 29 Max torque 30 Nm Fig 28 Disconnection of spring Fig 29 Disconnection of CPS cylinder pressure sensor from adaptor Note I...

Page 17: ...of measuring cell 300 C Disconnect sensor from indicator cock and wait 5 10 minutes High offset Sensor is defect Please send EPM Peak unit to IMES workshop No signal Engine speed is lower than 10 RPM...

Page 18: ...Peak cylinder pressure sensor 1 Full Scale Max temperature at measuring cell 300 C Storing capacity 20 measurements engine Interface USB Battery E block rechargeable type ANSMANN 270 mAh NiMh Dimensio...

Page 19: ...n Name Electronic Indicator Type EPM Peak Approved according to the following standards DIN EN 61326 including DIN EN 6100 4 2 DIN EN 6100 4 3 DIN EN 6100 4 4 DIN EN 6100 4 5 DIN EN 6100 4 6 DIN EN 61...

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