Image Industries QuikLinx SW750 Operation Manual Download Page 7

Safety 

Precautions

Section 1

6

FALLING UNITS CAN CAUSE INJURY -

1)  Use lifting aid to lift unit from bottom or handles, NOT

running gear, gas cylinders or any other accessories.

2)  Use equipment of adequate capacity to lift and support unit.
3)  If using lift forks to move unit, be sure forks are long enough
to extend beyond opposite side of the unit.

OVERUSE CAN CAUSE OVERHEATING -

1)  Allow cooling period; follow rated duty cycle.
2)  Reduce current or reduce duty cycle before starting to weld

again.

3)  Do not block or filter airflow to unit

STATIC (ESD) CAN DAMAGE PC BOARDS -

1)  Put on grounded wrist strap BEFORE handling boards or
parts.
2)  Use proper static-proof bags and boxes to store, move or

ship PC boards.

MOVING PARTS CAN CAUSE INJURY -

1)  Keep hands, hair, loose clothing and tools away from

moving parts such as fans and pinch points such as drive
rolls.

2)  Keep all doors, panels, covers and guards closed and

securely in place.

3)  Always disconnect electrical power prior to service to

prevent the fan from starting unexpectedly.

WELDING WIRE CAN CAUSE INJURY -

1)  Do not press weld tool (gun) trigger until instructed to do
 

so.

2)  Do not point weld tool toward any part of the body, other
people or any metal when threading welding wire.

H.F. RADIATION CAN CAUSE INTERFERENCE -

1)  High-Frequency (H.F.) can interfere with radio navigation,

safety services, computers and communications equipment.

2)  Have only qualified persons familiar with electronic

equipment perform this installation.

3)  The user is responsible for having a qualified electrician
promptly correct any interference problem resulting from the

installation.

4) 

If notified by the FCC about interference, stop using the equipment at once.

5) 

Have the installation regularly checked and maintained.

6) 

Keep high-frequency source doors and panels tightly shut, keep spark gaps at
correct setting, and use grounding and shielding to minimize the possibility of
interference.

ARC WELDING CAN CAUSE INTERFERENCE -

1)  Electromagnetic energy can interfere with sensitive electronic

equipment such as computers and computer-driven
equipment such as robots.

2)  Be sure all equipment in the welding area is electro-

magnetically compatible.

3)  To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

4) 

Locate welding operation 100 meters from any sensitive electronic equipment.

5) 

Be sure this welding machine is installed and grounded according to this
manual.

6) 

If interference still occurs, the user must take extra measures such as moving
the welding machine, using shielded cables, using line filters, or shielding the
work area.

EMF Information

Considerations about welding and the effects of low frequency Electric and Magnetic
Fields (EMF):
Welding current, as it flows through welding cables, will create electromagnetic
fields.  There has been and still is some concern about such fields.  However, after
examining more than 500 studies spanning 17 years of research, a special blue ribbon
committee of the National Research Council concluded that: “The body of evidence,
in the committee’s judgement, has not demonstrated that exposure to power-
frequency electric and magnetic fields is a human-health hazard.”  However, studies
are still going forth and evidence continues to be examined.  Until the final
conclusions of the research are reached, you may wish to minimize your exposure to
electromagnetic fields when welding or cutting.  See section on EMF on page 4.

HOT PARTS CAN CAUSE SEVERE BURNS -

1)  Do not touch hot parts with bare hands.
2)  Allow cooling period before working on welding tool (weld

tool or torch).

E Q U I P M E N T   M A I N T E N A N C E  -

Faulty or improperly maintained equipment can cause injury or
death.  Therefore:

1)  Always have qualified personnel perform the installation,

troubleshooting, and maintenance  work.  Do not perform
any electrical work unless you are qualified to do the work.

2) 

Before performing any work inside a power source, disconnect the power
source from the incoming electrical power using the disconnect switch at the
fuse box before working on the equipment.

3) 

Maintain cables, grounding wire, connections, power cord, and power supply
in safe working order.  Do not operate any equipment in faulty condition.

4) 

Do not abuse any equipment or accessories.  Keep equipment away from: -

heat sources such as furnaces
- wet conditions such as water puddles and inclement weather -
oil or grease
- corrosive atmospheres.

5) 

Keep all safety devices and cabinet covers in position and in good repair.

6) 

Use equipment only for its intended purpose.  Do not modify it in any
manner.

Summary of Contents for QuikLinx SW750

Page 1: ...afe Practices available from the American Welding Society DO NOT permit untrained persons to install operate or maintain this equipment DO NOT attempt to install or operate this equipment until you ha...

Page 2: ...cluded with the shipment in a separate box These feet MUST be installed The power source takes in cool air from the the bottom pan If no feet are installed the unit will not properly cool and can over...

Page 3: ...ssly in lieu of other warranties expressed or implied or for fitness for a particular purpose The liability shall arise only upon return of the defective goods at Buyer s expense after notice to Image...

Page 4: ...amage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer This symbol appearing throughout this manual means ATTENTION BE ALERT You...

Page 5: ...tical 8 DO NOT use welding current in damp areas if movement is confined or if there is danger of falling 9 Properly install and ground this equipment according to this Owner s Manual and national sta...

Page 6: ...yllium or cadmium unless positive mechanical ventilation is provided Do not breathe fumes from these materials 9 If your develop momentary eye nose or throat irritation while operating this is an indi...

Page 7: ...possible interference keep weld cables as short as possible close together and down low such as on the floor 4 Locate welding operation 100 meters from any sensitive electronic equipment 5 Be sure thi...

Page 8: ...1 CSA Standard W117 2 Code for Safety in Welding and Cutting American National Standards Institute 11 West 42nd Street New York NY 10036 8002 phone 212 642 4900 website www ansi org 1 ANSI Standard Z8...

Page 9: ...Safety Precautions Section 1 8 Symbols and Definitions...

Page 10: ...d at a 5 duty cycle The unit can deliver the full rated current for 1 full second on followed by 19 seconds off While it is possible to deviate from this specific duty cycle i e short rapid bursts or...

Page 11: ...delivering their rated output when the following environmental conditions prevail Handling Instructions Mass of the SW750 and its various parts require correct methods of handling them e g by fork li...

Page 12: ...former and control transformer Always verify jumper settings before connecting electrical power to any device Use 7 16 socket wrench or nut driver to ensure the jumper link nuts are tight JUMPER LINK...

Page 13: ...ER LINK CONFIGURATION B 1 Jumper Link for 460V Links may be stacked for storage 3 Places A B C A C D 1 Jumper Link for 460V 1 Place D Mid Position B 1 Jumper Link for 575V Links may be stacked for sto...

Page 14: ...lower center back of the back of the welder Connect the ground lead to the identified ground lug first Use the provided lugs to secure this lead Connect the incoming wires to L1 L2 and L3 as shown in...

Page 15: ...onnector clockwise until it stops Repeat with the weld cable To remove reverse the steps above CONTROL CABLE 4 Line up the key item 3 on the connector on the end of the gun control cable with the key...

Page 16: ...ion of the welder The power source initiates a self test This test lasts approximately 5 seconds During this test routine none of the welders s functions including welding will operate This is normal...

Page 17: ...to them As you press and hold the buttons the values change by greater amounts For example you would like to set the welder to 750 amps but the display is showing 50 amps By pressing and holding the c...

Page 18: ...ettings Your specific circumstance and application may require different settings Always test and validate your weld before using in a production scenario Checking Weld Quality The weld quality can be...

Page 19: ...GAS MODE The stud welding power supply supports gas arc welding This mode requires a special stud weld gun that is equipped with the proper accessories for gas arc stud welding There are 3 different g...

Page 20: ...ue of the parameter Example from off to on You may adjust all parameters this way When you have finished adjusting parameters press the gas button This will enter the SAVE mode Use the time buttons to...

Page 21: ...that the duty cycle has been exceeded Other reasons include inadequate cooling restricted air flow feet taken off etc The thermal LED will be lit at this point When the unit cools down the thermal ov...

Page 22: ...gas to prevent porosity Standard Drawn Arc Stud Welding DASW with flux load and ferrule The stud is loaded into the stud weld tool or weld head chucking mechanism the ferrule also known as an arc shi...

Page 23: ...may over ride weld quality and this process may be chosen Gas Arc Short Cycle Stud Welding GASCSW This process combines GASW and SCSW This uses the short cycle process but adds shielding gas to elimi...

Page 24: ...or general application The other types are subject to air harden ing and they tend to be brittle in the weld area unless annealed after welding The weldable stainless steel grades include American Iro...

Page 25: ...suitable safe solvent The use of chlorinated hydrocarbons should be avoided A heavy oxide film may require removal by chemical means Welding should take place within eight hours after cleaning Electr...

Page 26: ...eld rectifier Shorted weld SCR The power source has exceeded the fuse capacity The safety circuit has detected a short Send the unit in for repair Verify proper fusing at the electrical box Trigger li...

Page 27: ...rformance If the unit is located in a dirty environment the unit should be blown out more frequently Standard Drawn Arc Stud Weld Tool Optional If used Typically most trouble stems from the stud weld...

Page 28: ...Section 2 Section 7 Exploded Diagram 27 100 102 104 105 106 107 108 109 110 111 112 113 103 114 101 115 116 117 Figure 1...

Page 29: ...210 200 205 209 201 202 203 204 206 214 208 211 212 213 213 207 Exploded Diagram Section 7 28 Figure 2...

Page 30: ...300 301 302 303 304 305 306 307 308 Section 2 Section 7 Exploded Diagram 29 Figure 3...

Page 31: ...Exploded Diagram Section 7 30 406 416 418 401 400 402 404 403 405 415 407 408 409 410 412 411 414 413 417 419 Figure 4...

Page 32: ...Section 2 Section 7 Exploded Diagram 31 503 500 501 502 Figure 5...

Page 33: ...Exploded Diagram Section 7 32 600 601 608 607 603 606 605 604 609 610 602 605 605 605 Figure 6...

Page 34: ...ure 2 200 Button PRM26 Contactor Assembly Exploded Diagram figure 5 201 User Interface Sheet Metal Asm 10596 500 Contactor Mounting Bracket 10509 202 Display Board Spacer SON26 50 28 501 Contactor PAE...

Page 35: ...WIRE 3 WIRE 4 WIRE 5 WIRE 6 WIRE 7 WIRE 8 WIRE 10 WIRE 11 WIRE 12 2 WIRE 13 WIRE 12 1 WIRE 2 WIRE 3 WIRE T1 WIRE 12 3 WIRE 19 WIRE 15 WIRE 16 WIRE 33 WIRE 34 WIRE 35 WIRE T3 WIRE GND WIRE 26 WIRE 27 W...

Page 36: ...Please visit us on the web www imageindustries com twitter studwelding...

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