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Image Industries QuikLinx SW750, Operation Manual

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Operation 

Manual

QuikLinx Drawn Arc Stud Welding Power Source
SW750 Single Output

For firmware version 2.0 and later
For serial number C6SA001 and higher
Mfg. after 07-01-2016

C A U T I O N  

THESE INSTRUCTIONS ARE FOR EXPERIENCED OPERATORS. 

If you are not fully

familiar with the principles of operation and safe practices for arc welding equipment, we urge you to
read AWS SP - “Safe Practices” available from the American Welding Society.

DO NOT

 permit untrained persons to install, operate, or maintain this equipment.

  DO NOT

attempt to install or operate this equipment until you have read and fully understand these
instructions.  If you do not fully understand these instructions, contact your supplier for further
information.  Be sure to read the Safety Precautions before installing or operating this equipment.

BE SURE THIS INFORMATION REACHES THE OPERATOR.  EXTRA COPIES ARE AVAILABLE THROUGH YOUR SUPPLIER.

CAUTION

P/N 10840-A

August 2017

Price 

$10.00

Summary of Contents for QuikLinx SW750

Page 1: ...afe Practices available from the American Welding Society DO NOT permit untrained persons to install operate or maintain this equipment DO NOT attempt to install or operate this equipment until you ha...

Page 2: ...cluded with the shipment in a separate box These feet MUST be installed The power source takes in cool air from the the bottom pan If no feet are installed the unit will not properly cool and can over...

Page 3: ...ssly in lieu of other warranties expressed or implied or for fitness for a particular purpose The liability shall arise only upon return of the defective goods at Buyer s expense after notice to Image...

Page 4: ...amage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer This symbol appearing throughout this manual means ATTENTION BE ALERT You...

Page 5: ...tical 8 DO NOT use welding current in damp areas if movement is confined or if there is danger of falling 9 Properly install and ground this equipment according to this Owner s Manual and national sta...

Page 6: ...yllium or cadmium unless positive mechanical ventilation is provided Do not breathe fumes from these materials 9 If your develop momentary eye nose or throat irritation while operating this is an indi...

Page 7: ...possible interference keep weld cables as short as possible close together and down low such as on the floor 4 Locate welding operation 100 meters from any sensitive electronic equipment 5 Be sure thi...

Page 8: ...1 CSA Standard W117 2 Code for Safety in Welding and Cutting American National Standards Institute 11 West 42nd Street New York NY 10036 8002 phone 212 642 4900 website www ansi org 1 ANSI Standard Z8...

Page 9: ...Safety Precautions Section 1 8 Symbols and Definitions...

Page 10: ...d at a 5 duty cycle The unit can deliver the full rated current for 1 full second on followed by 19 seconds off While it is possible to deviate from this specific duty cycle i e short rapid bursts or...

Page 11: ...delivering their rated output when the following environmental conditions prevail Handling Instructions Mass of the SW750 and its various parts require correct methods of handling them e g by fork li...

Page 12: ...former and control transformer Always verify jumper settings before connecting electrical power to any device Use 7 16 socket wrench or nut driver to ensure the jumper link nuts are tight JUMPER LINK...

Page 13: ...ER LINK CONFIGURATION B 1 Jumper Link for 460V Links may be stacked for storage 3 Places A B C A C D 1 Jumper Link for 460V 1 Place D Mid Position B 1 Jumper Link for 575V Links may be stacked for sto...

Page 14: ...lower center back of the back of the welder Connect the ground lead to the identified ground lug first Use the provided lugs to secure this lead Connect the incoming wires to L1 L2 and L3 as shown in...

Page 15: ...onnector clockwise until it stops Repeat with the weld cable To remove reverse the steps above CONTROL CABLE 4 Line up the key item 3 on the connector on the end of the gun control cable with the key...

Page 16: ...ion of the welder The power source initiates a self test This test lasts approximately 5 seconds During this test routine none of the welders s functions including welding will operate This is normal...

Page 17: ...to them As you press and hold the buttons the values change by greater amounts For example you would like to set the welder to 750 amps but the display is showing 50 amps By pressing and holding the c...

Page 18: ...ettings Your specific circumstance and application may require different settings Always test and validate your weld before using in a production scenario Checking Weld Quality The weld quality can be...

Page 19: ...GAS MODE The stud welding power supply supports gas arc welding This mode requires a special stud weld gun that is equipped with the proper accessories for gas arc stud welding There are 3 different g...

Page 20: ...ue of the parameter Example from off to on You may adjust all parameters this way When you have finished adjusting parameters press the gas button This will enter the SAVE mode Use the time buttons to...

Page 21: ...that the duty cycle has been exceeded Other reasons include inadequate cooling restricted air flow feet taken off etc The thermal LED will be lit at this point When the unit cools down the thermal ov...

Page 22: ...gas to prevent porosity Standard Drawn Arc Stud Welding DASW with flux load and ferrule The stud is loaded into the stud weld tool or weld head chucking mechanism the ferrule also known as an arc shi...

Page 23: ...may over ride weld quality and this process may be chosen Gas Arc Short Cycle Stud Welding GASCSW This process combines GASW and SCSW This uses the short cycle process but adds shielding gas to elimi...

Page 24: ...or general application The other types are subject to air harden ing and they tend to be brittle in the weld area unless annealed after welding The weldable stainless steel grades include American Iro...

Page 25: ...suitable safe solvent The use of chlorinated hydrocarbons should be avoided A heavy oxide film may require removal by chemical means Welding should take place within eight hours after cleaning Electr...

Page 26: ...eld rectifier Shorted weld SCR The power source has exceeded the fuse capacity The safety circuit has detected a short Send the unit in for repair Verify proper fusing at the electrical box Trigger li...

Page 27: ...rformance If the unit is located in a dirty environment the unit should be blown out more frequently Standard Drawn Arc Stud Weld Tool Optional If used Typically most trouble stems from the stud weld...

Page 28: ...Section 2 Section 7 Exploded Diagram 27 100 102 104 105 106 107 108 109 110 111 112 113 103 114 101 115 116 117 Figure 1...

Page 29: ...210 200 205 209 201 202 203 204 206 214 208 211 212 213 213 207 Exploded Diagram Section 7 28 Figure 2...

Page 30: ...300 301 302 303 304 305 306 307 308 Section 2 Section 7 Exploded Diagram 29 Figure 3...

Page 31: ...Exploded Diagram Section 7 30 406 416 418 401 400 402 404 403 405 415 407 408 409 410 412 411 414 413 417 419 Figure 4...

Page 32: ...Section 2 Section 7 Exploded Diagram 31 503 500 501 502 Figure 5...

Page 33: ...Exploded Diagram Section 7 32 600 601 608 607 603 606 605 604 609 610 602 605 605 605 Figure 6...

Page 34: ...ure 2 200 Button PRM26 Contactor Assembly Exploded Diagram figure 5 201 User Interface Sheet Metal Asm 10596 500 Contactor Mounting Bracket 10509 202 Display Board Spacer SON26 50 28 501 Contactor PAE...

Page 35: ...WIRE 3 WIRE 4 WIRE 5 WIRE 6 WIRE 7 WIRE 8 WIRE 10 WIRE 11 WIRE 12 2 WIRE 13 WIRE 12 1 WIRE 2 WIRE 3 WIRE T1 WIRE 12 3 WIRE 19 WIRE 15 WIRE 16 WIRE 33 WIRE 34 WIRE 35 WIRE T3 WIRE GND WIRE 26 WIRE 27 W...

Page 36: ...Please visit us on the web www imageindustries com twitter studwelding...

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