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Ilsco Corporation

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4730 Madison Rd. • Cincinnati, OH 45227-1426 • 800/776-9775

ND-58 and ND-60 Mechanical Crimping Tools

All specifications are nominal and may change as design improve-
ments occur. Ilsco shall not be liable for damages resulting from
misapplication or misuse of its products.

KEEP THIS MANUAL

Description

The ND-58 and ND-60 Mechanical Crimping Tools are
hand-operated tools that use permanent die grooves and/
or insertable W-type dies. They install a full range of
connectors including service entrance, splices, terminals,
stacking lugs, street light, stirrup, and repair sleeves.

The tools have two permanent die grooves, “O” or “BG”
and “D3” for distribution tap connectors. The “D3” groove
also serves as a seat for die inserts to install additional
connectors. The die inserts snap into a permanent “D3”
die holder groove easily with one hand, and are secured
with the spring-loaded, positive lock, die retainer buttons.

The tools incorporate an over center toggle action
mechanism, allowing for easy crimping operations and
field adjustability.

For use on:

• Copper taps from #10 solid to #2/0 stranded
• Aluminum/ACSR taps from #14 solid to #4/0 ACSR
• Stirrups from #6 AWG to #4/0 ACSR
• Copper and aluminum code conductor connectors

from #6 AWG to #4/0 stranded

• Overhead full tension deadend, full and non-tension

splices and terminals from #10 stranded to #4/0 ACSR

• 5/8" and .840" service entrance sleeves

Safety

Safety is essential in the use and maintenance of Ilsco
tools and equipment. This manual and any markings on
the tool provide information for avoiding hazards and
unsafe practices related to the use of this tool. Observe
all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Ilsco tools:

ND-58 and ND-60 Mechanical Crimping Tools

Keep this manual available to all personnel.

Replacement manuals are available upon request at no
charge.

Warranty and Service

Ilsco warrants this tool to the original purchaser for a
period of one year from the date of purchase, provided the
tool is operated, maintained and used in accordance with
Ilsco’s written instructions. Ordinary wear and tear,
damage from abuse, neglect or alterations are not covered
by this warranty. This warranty is null and void if instruc-
tions and operating procedures are not followed. Contact
Ilsco for all warranty and service issues at 800-776-9775.

Electric shock hazard:

This tool is not insulated. Do not use
on live circuits.

Contact with live circuits can result in
severe injury or death.

An incomplete crimp can cause a fire.

Use proper connector and cable combinations.
Improper combinations can result in an incomplete
crimp.

Failure to observe this warning can result in severe
injury or death.

Wear eye protection when operating
or servicing this tool.

Failure to wear eye protection can
result in serious eye injury from
flying debris.

• This tool is intended for two-handed operation.

Maintain a firm grip on both handles when using
this tool.

• Inspect tool before use. If any parts are worn or

damaged, send the tool to an authorized Ilsco
service center.

• Do not perform any service or maintenance other

than as described in this manual.

• Do not exceed the rated capacity of this tool.

Failure to observe these precautions can result in
injury or property damage.

IMPORTANT SAFETY INFORMATION

Summary of Contents for ND-58

Page 1: ...N MANUAL Read and understand all of the instructions and safety information in this manual before operating or servicing this tool ND 58 and ND 60 Mechanical Crimping Tools 999 4935 0 2003 Ilsco Corporation 7 03 ...

Page 2: ...e use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Ilsco tools ND 58 and ND 60 Mechanical Crimping Tools Keep this manual available to all personnel Replacement manuals are available upon request at no charge Warranty and Service Ilsco warr...

Page 3: ... until the correct number of crimps have been completed Work from the center to the outer edges for splices and H frame connectors alternating sides if possible for the best compression connection 6 Reposition tool for next crimp if required Unless non bowing dies are used it is recommended that the tool be rotated 90 for each adjacent crimp on large splice connections To help minimize hand and ar...

Page 4: ...acement ND 60 includes two of items 1 5 7 9 and one of item 6 500 2137 0 Kit plate replacement includes two of items 7 9 500 2148 6 Kit handle adjusting replacement includes one of items 10 12 18 500 2149 4 Kit bolt handle replacement includes three of items 2 14 15 500 2150 8 Kit pin die replacement includes two of items 3 5 500 2152 4 Kit handle replacement includes one of items 11 18 and two of...

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