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Maintenance and Servicing 

6.2.1 Disassembly 

1.  Disconnect the power supply and ensure that it cannot be switched on again. 
2.  Remove four machine screws 

(1)

 from each connection head with an Allan key, size 4. 

3.  Lift off the connection head 

(2)

 and the pump head 

(5)

. The valves 

(3)

, o-rings

 (4)

 and di-

aphragm 

(7)

 are now freely exposed. 

4.  Loosen the diaphragm 

(7)

 at the strain washer 

(6)

 by turning the size 3 pin type face 

wrench anticlockwise. 

5.  Clean the valves 

(3)

, the pump head 

(5)

 and the diaphragm 

(7)

 with a soft cloth and ace-

tone. 

6.  Check that the drive is in good working order. 

 

 
     Fig. 4   Disassembly, assembly 

 
 

 

WARNING ! 

Renew defective parts, if necessary ! Wear protective gloves! 
Parts must be renewed at the intervals stated in this Operating Manual or as speci-
fied by the user internally. 
Do not clean with compressed air ! 

 
 

6.2.2

 

Assembly  

(Fig. 4) 

1.  Use the size 3 pin-type face wrench to tighten the pressure disc 

(8)

, the diaphragm 

(7)

 

and the strain washer 

(6)

 with the correct torque of 2 - 4 Nm.  

2.  Bring the connecting rod 

(see fig. 5)

 and the diaphragm 

(7)

 into the central position. 

3.  Replace the pump head 

(5)

4.  Insert the valves 

(3)

 and the o-rings 

(4)

Ensure that they are lying completely flat. Do not insert the burred side facing the sealing 
surface. Align the connection head flush with the pin. 

5.  Tighten the four machine screws 

(1)

 symmetrically with a torque of 3 to 4 Nm. 

 4000732 

15 

Summary of Contents for MP 301 E

Page 1: ...Operation Manual Diaphragm pumps 1 headed Types MP 301 E MPC 301 E 4000732 2008 08 19...

Page 2: ...owed without the prior written permission of ILMVAC GmbH All rights under the copyright laws are expressly reserved by ILMVAC GmbH We reserve the right to make changes and amendments ILMVAC GmbH Am Vo...

Page 3: ...m affecting pump parts 9 3 4 Scope of Delivery 9 3 5 Accessories 9 4 Technical Data 10 4 1 Dimensions 10 4 2 Intake Pressure Pumping Speed Diagram 10 4 3 Device Data 11 5 Installation and Operation 12...

Page 4: ...uired to perform the work that has to be done The user must authorize the operating personnel to do the work that has to be done The personnel must have read and understood the complete Operating Manu...

Page 5: ...ration of electrical installations EN 61010 1 Safety for laboratory devices EN 50081 1 2 Electromagnetic compatibility EMC Generic specification Interference resistance for residential business and in...

Page 6: ...cal power supply system The electrical power supply system must have a protective connector according to DIN VDE 0100 410 IEC 60364 4 41 The protective connector must not have any breaks The connectin...

Page 7: ...ribed in chapter 3 4 and if necessary modified Poisonous gases Use a separator when pumping poisonous or harmful gases Prevent such substances from leaking out of the appliance or pump Treat these sub...

Page 8: ...pump chamber Increasing the size of the pump chamber opens the inlet valve while the outlet valve is closed intake process Decreasing the size of the pump chamber ejects the gas through the outlet val...

Page 9: ...PP PP Hose PTFE PTFE Notes PTFE with carbon fibre reinforcement electrically conductive with manufacturer s certificate of electrical conductivity Material resistance to aggressive media see Kunststof...

Page 10: ...chnical Data 4 1 Dimensions 1 Suction connection Hose nozzle DN 8 2 Pressure connection Hose nozzle DN 8 muffler Fig 2 Dimensions 4 2 Intake Pressure Pumping Speed Diagram Fig 3 Intake Pressure Pumpin...

Page 11: ...Frequency different data upon customer request V Hz 230 50 60 115 50 60 generally with motor protection switch switch and plug IEC Power W 180 Operating mode S 1 Type of protection Motor DIN EN 60529...

Page 12: ...be returned in packaging that is suitable for protecting it during transport 5 2 Installation and Connection 1 Set the diaphragm pump on a flat and horizontal surface 2 Remove the protective caps on...

Page 13: ...r humidity 90 Leave the protective elements on the suction and pressure ports Another equally good pro tection may be used 5 5 Scrap Disposal CAUTION The diaphragm pumps must be disposed of in accorda...

Page 14: ...work that is described here and that which is permitted to be done by the user All other maintenance and service work may only be performed by the manufacturer or a dealer authorized by him Beware of...

Page 15: ...sembly assembly WARNING Renew defective parts if necessary Wear protective gloves Parts must be renewed at the intervals stated in this Operating Manual or as speci fied by the user internally Do not...

Page 16: ...be performed by the manufacturer or authorized workshops WARNING The user shall be liable for the consequences of an incorrect damage report or a contaminated pump The statements in the damage report...

Page 17: ...nd seal the leak replace the seals and hoses if necessary Diaphragm pump leaks pipes or hoses Check the hose connections be tween the pump heads replace the hoses and screwed clamping rings if necessa...

Page 18: ...UTION Ilmvac is not liable for any damage caused by the installation of any parts not sup plied by the manufacturer 8 1 Maintenance kit Designation Order no Maintenance kit 402046 The maintenance kit...

Page 19: ...Spare Parts Overview 8 2 Exploded view Fig 5 Exploded view MPC 301 E 4000732 19...

Page 20: ...0678 2 400678 2 8 Motor V 50 60 Hz 0 18 kW 1 826420 826422 1 9 Handle 1 400964 400964 10 Handle bracket 2 400963 400963 11 Pump bracket 1 400962 400962 12 Rubber pad 4 829150 829150 13 Pressure washer...

Page 21: ...ce 1 400678 2 400678 2 8 Motor V 50 60 Hz 0 18 kW 1 826420 826422 1 9 Handle 1 400964 400964 10 Handle bracket 2 400963 400963 11 Pump bracket 1 400962 400962 12 Rubber pad 4 829150 829150 13 Pressure...

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