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10

 

 

 

 

 

 

 

Using the two-way vise jaws

 

Your 008B machine is equipped with versatile 

Super Jaw 

two-way vise jaws. Their unique clamping surfaces will 

securely grip virtually any typical cylinder key, while 
reducing the need for adapters.

 

The vise jaws have two clamping surfaces; standard and 
“X”. The standard position is identified by a 

1

4

” wide slot 

milled into the vise surface. The “X” position is identified 
by the presence of the letter X stamped on the upper half 
of the vise jaw. When choosing which position to use 
observe the following guidelines:

 

Standard position — for holding regular cylinder keys 
such as house keys, single-sided automotive keys, 
padlock keys, with one or two shoulders. Also used for 
“Ford style” double-sided keys which do not have a 
groove along the center of the key blade.

 

X position — Ideal for holding most double sided 
convenience keys used on many current automobiles. 
Grips these keys by the grooves rather than the blade 
edge where the cuts are located (see fig. 1).

 

 

 

 

To rotate the vise jaws from one position to the other, 
loosen the wing nuts three or four turns from the “closed” 
position. Using the thumb and forefinger, grasp the 
bottom section of each vise.

 

Lift this section up and 
free of the carriage. 
Rotate the vise jaws one- 
half turn and reseat lower 
section into groove of 
carriage (see fig. 2). Both 
vise jaws must be rotated 
to the same position; 
standard or X!

 

How and when to use straight wires

 

Occasionally, you may encounter keys with rounded or 
wide milling (grooves) that tend to tip in the vises when 
the wing nuts are tightened. If this occurs, you should 
position a “straight wire” (supplied in the machine’s tool 
pack) into the milling or groove closest to the back of the 
key (see fig. 3A). With the straight wire positioned as 
shown, insert the key in the vise and tighten the wing nut 
to secure it in place. This will prevent tilting from 
occurring. An alternate method is to use the “X” side of 
the vise jaws to grip the milling of such keys.

 

 

 

 

Some narrow keys with deep cuts require the straight 
wire to be placed under the key. This raises the key out 
from the vise to prevent the cutter from contacting the 
vise jaws when making the deep cuts (see fig. 3B).

 

Figure 3A

 

Figure 1

 

HOW TO DUPLICATE KEYS

Figure 2

 

 
 
 
 
 
 
 

 

Lift… 
rotate… 
reseat

 

Figure 3B

 

Summary of Contents for 008B

Page 1: ...ION MANUAL IMPORTANT Read these instructions before you use your new 008B Key Machine Ensure that all safety recommendations are followed See page 2 for instructions Amember of the Kaba Group www kaba ilco com ...

Page 2: ...e manual should accompany the machine When seeking service information about this machine refer to Model No 008B and the part number desired see pages 6 to 8 Note that many parts are not interchangeable with other KABA ILCO machines CONTENTS Warranty 2 Safety Information 3 Introduction 4 Unpacking 4 Operating Parts Illustrated 5 Operating Parts Identification Names and Part Numbers 5 Exploded View...

Page 3: ... a three prong power plug which should be used with a properly grounded three prong outlet only Do not defeat the safety purpose of the plug by modifying or using with non grounded outlets To reduce risk of fire or electrical shock do not expose or operate machine in damp or wet locations Electrical problems should be referred to qualified repair technicians If the machine is under warranty contac...

Page 4: ...uctions before use At no time should the mechanically driven parts of the machine be touched while it is in operation The Environmental Condition Toensure that the best use is made of the 008B key cutting machine certain parameters must be borne in mind damp badly ventilated sites should be avoided The ideal conditions for the machine are temperature between 10 C 50 F and 40 C 104 F relative humid...

Page 5: ...formation before operating the machine KABA ILCO strongly recommends the use of protective eye glasses or goggles when operating this machine or when in the vicinity of the machine while it is being operated Protective eye wear prevents injuries The machine should be turned off before loading or unloading keys When the key machine is operating be careful not to bump the vise jaw or carriage agains...

Page 6: ...tion 008 1 008 3X 008 8 Carriage Vise Jaw Assembly 2 Anatomic Knob 2 008 23 Carriage Shaft 008 38 23RF Cutter 008 49 Cutter Guide stylus 008 55 Adjusting Screw 008 56 Key Gauge 008B 86 Safety Hood 008 34 Deburring Brush 008 48 Drive Belt OPERATING PARTS ...

Page 7: ...7 EXPLODED VIEW ...

Page 8: ...8 EXPLODED VIEW ...

Page 9: ...ting techniques will NOT produce a good key The way a person clamps a key into the vise jaws is critical to the accuracy of the duplicated key Remember the real purpose of a duplicate key is to operate the lock for which it was intended If customers return keys you should reexamine your cutting techniques and adjustment of the machine Here are some important operating tips 1 Vise jaws clean them r...

Page 10: ...to the other loosen the wing nuts three or four turns from the closed position Using the thumb and forefinger grasp the bottom section of each vise Lift this section up and free of the carriage Rotate the vise jaws one half turn and reseat lower section into groove of carriage see fig 2 Both vise jaws must be rotated to the same position standard or X How and when to use straight wires Occasionall...

Page 11: ...sition the key so that its shoulder is in contact with the left edge of the LEFT prong of the key gauge Check to ensure that the pattern key and blank key s shoulders are snug against the key gauge and both keys positioned level not tilted in the vise jaws Retighten the wing nut Aligning keys in the vise jaws Keys without shoulders On keys such as the Ford double sided key which do not have conven...

Page 12: ...essure each time a key is duplicated Excessive pressure may cause over cutting It is sometimes best to practice on a few keys until the operator learns to impart a steady uniform pressure to the carriage Replacing the Cutter UNPLUG MACHINE BEFORE PROCEEDING The 23RF cutter used on this machine is 21 4 in diameter 250 thick 1 4 and has a 1 2 hole It s a milling cutter made out of high speed steel I...

Page 13: ...e bearings should be lubricated with a light machine oil applied to their end to assure continued smooth operation 2 Keep the model 008B clean The cutter should be kept free of filings and dirt A wire brush may be used for this purpose being careful not to chip or dull the cutter The motor should also be free of filings Compressed air is recommended for cleaning the motor 3 The machine should be p...

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