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Ilco Orion NOVA 2000, Operating Manual

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INDEX

GUIDE TO THE MANUAL  ...................................................................................3

GENERAL INTRODUCTION  ...............................................................................4

1

TRANSPORT ...................................................................................................5

1.1

Packing .................................................................................................5

1.2

Transport ..............................................................................................5

1.3

Unpacking .............................................................................................5

1.4

Handling the machine  ...........................................................................6

1.5

Safety ....................................................................................................6

2

MACHINE DESCRIPTION ...............................................................................7

3

Working parts  .................................................................................................9

3.1

Technical data  ....................................................................................10

3.2

Graphics .............................................................................................10

3.3

Electrical circuit....................................................................................11

4

ACCESSORIES PROVIDED  .........................................................................12

5

MACHINE INSTALLATION and PREPARATION ........................................13

5.1

Checking for damage ..........................................................................13

5.2

Environmental conditions ....................................................................13

5.3

Positioning ..........................................................................................13

5.4

Description of work station ..................................................................13

6

MACHINE REGULATION AND UTILIZATION .............................................14

6.1

Fitting and regulating the tools ............................................................14

6.2

Setting .................................................................................................14

7

CUTTING OPERATIONS  ..............................................................................15

7.1

Key cutting  ..........................................................................................15

7.2

Cutting keys with key stops  ................................................................15

7.3

Cutting keys without key stops  ...........................................................15

7.4

Inserting the spring system .................................................................16

7.5

Cutting Laser (Sidewinder) type keys  .................................................16

7.6

Cutting narrow-stemmed Laser (Sidewinder) type keys  .....................16

7.7

Cutting keys for FICHET .....................................................................16

8

MAINTENANCE .............................................................................................17

8.1

Replacing the belt and adjusting tension  ............................................17

8.2

Replacing the light bulb  ......................................................................18

8.3

Checking and replacing the fuses .......................................................18

9

DISPOSING OF MACHINE  ...........................................................................19

10

AFTER-SALES SERVICE  .............................................................................20

10.1

How to request service  .......................................................................20

Summary of Contents for NOVA 2000

Page 1: ... D430548XA vers 2 0 Operating manual NOVA 2000 ...

Page 2: ... up by ILCO ORION rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the permission of ILCO ORION Edition june 2006 Printed in Vittorio Veneto by ILCO ORION via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy ...

Page 3: ...on of work station 13 6 MACHINE REGULATION AND UTILIZATION 14 6 1 Fitting and regulating the tools 14 6 2 Setting 14 7 CUTTING OPERATIONS 15 7 1 Key cutting 15 7 2 Cutting keys with key stops 15 7 3 Cutting keys without key stops 15 7 4 Inserting the spring system 16 7 5 Cutting Laser Sidewinder type keys 16 7 6 Cutting narrow stemmed Laser Sidewinder type keys 16 7 7 Cutting keys for FICHET 16 8 ...

Page 4: ......

Page 5: ...ing Ch 1 Description of machine and safety devices Ch 2 3 4 Proper use of machine Ch 5 6 7 Maintenance Ch 8 9 10 Technical terms Common technical terms are used in this manual To assist those with little experience of key cutting below is an illustration of the terms used for the different parts of keys Fig 1 1 Head 2 Rim 3 Stop 4 Stem 5 Tip 6 Back 7 Cuts 2 1 5 7 3 4 6 1 5 7 3 DIMPLE KEY LASER SID...

Page 6: ...ibility in such cases It is therefore indispensable to read the operating manual carefully in order to make the best use of the NOVA 2000 and benefit from its potential Further Risks There are no further risks arising from the use of the machine Protection and safety precautions for the operator The NOVA 2000 key cutting machine is built entirely to standards The operations for which it has been d...

Page 7: ...3 1 2 Transport Symbols are printed on the outside of the cardboard box to give instructions and warnings for transportation Use of the packing box whenever the machine is transported will avoid knocks or bumps which could cause damage 1 3 Unpacking To remove the machine from the packing box 1 cut the straps with scissors and remove 2 open the box without damaging it as it may be used again e g re...

Page 8: ...A special transparent plastic shield prevents chippings from flying into the air Safety device The device is connected to a power plug with a differential switch power the key cutting machine by pressing the switch X1 The warning light X2 illuminates to indicate voltage in the plug X3 ATTENTION switch X1 is electromagnetic in the event of a power failure it goes out automatically When electricity ...

Page 9: ... great versatility in cutting keys of different types without the need to replace the clamp or apply fixed adapters NOVA 2000 cuts the following types of keys dimple keys with flat cuts Laser sidewinder type keys keys for Fichet Fig 4 dimple keys keys for Fichet with Optional Laser narrow stemmed sidewinder type keys Laser sidewinder type keys ...

Page 10: ...ying into the air LAMP Placed directly on the machine it illuminates the work area CENTESIMAL MICROMETRIC RING NUT Ensures perfect depth alignment of the tools and makes it possible to adjust for defects on worn keys with minute controllable depth variations 0 02 mm LEVERS AND KNOBS Each lever and knob has been designed with dimensions materials and positions which render grip and movement extreme...

Page 11: ...lamp carriage locking knobs H1 clamp group locking knob I vertical carriage lever Z axis L sleeve cutting tool and tracer point holder N micrometric ring nut for tracer point adjusting O regulating knob spring system P master switch Q motor start switch R Z axis locking knob X safety device standard with 230V key cutting machines X1 main switch X2 warning light X3 plug I G L E1 Q B1 O H B E C L N ...

Page 12: ...00 rpm 10 60Hz 7000 rpm 10 Movements on 3 axes vertical axis on bars longitudinal and transversal axes on bars and bushings Clamp universal interchangeable Runs X axis lower 40 mm Y axis upper 50 mm Z axis vertical 30 mm Dimensions width 250 mm depth 370 mm height 370 mm Weight Kg 24 Sound pressure sound pressure Lp A steel max 97 4 dB A brass max 97 8 db A 3 2 Graphics Fig 7 THE USE OF PROTECTIVE...

Page 13: ...0 are listed below 1 Safety device inlet 2 Safety main switch 3 Warning light 4 Wiring clip 5 Machine plug 6 Fuse rapid 5x20 3 15A 250V 7 Master switch 8 Lamp 25W 230V 9 Motor start switch 10 Electric motor with collector 200W 220V 50Hz Fig 8 Safety device 3 brown blue yellow green brown blue OUT IN 4 1 2 6 6 5 8 10 9 7 Filter Motor ...

Page 14: ...g tools Allen keys and adapters The accessories provided are code DMK260047 TRACER POINT for Laser sidewinder keys code D300223ZZ 3 mm ALLEN KEY code DR94352J STEEL TIP STOP BAR 2 pcs 1 2 3 4 5 6 code DMK260043 CUTTING TOOL for dimple keys code DMK260044 TRACER POINT for dimple keys code DMK260048 F22 CUTTING for Laser sidewinder keys ...

Page 15: ...mp badly ventilated sites should be avoided the ideal conditions for the machine are temperature between 0 and 40 C relative humidity approx 60 5 3 Positioning Place the key cutting machine on a horizontal surface solid enough to take the weight For comfort when using the working parts of the machine the workbench should be at the same height as the operator s hips Iit is important to leave cleara...

Page 16: ... and secure by tightening the grub screw M fig 10 2 place the cutting tool all the way into the right hand sleeve and secure by tightening the grub screw M1 Releasing the tools Unscrew the grub screw M and M1 to remove the tracer point and cutting tool from the sleeves Fig 10 6 2 Setting Set up the tools place two keys into the clamps and proceed as follows see fig 6 on page 9 1 turn the micrometr...

Page 17: ...d out all the cuts turn the machine off using the switch Q and remove the keys from the clamps 7 2 Cutting keys with key stops 1 Block the sample key in the left hand clamp of the machine making sure that the key stop is pressed against the clamp 2 block the key to be cut in the right hand clamp of the machine making sure that the key stop is pressed against the clamp 3 adjust the machine accordin...

Page 18: ...g narrow stemmed Laser Sidewinder type keys The clamp can also be used to cut narrow stemmed Laser sidewinder keys by simply fitting the adapter provided optional Proceed as follows 1 open the clamps by loosening knobs E and E1 2 place the stop bar into the groove 3 insert the key so that it butts against the bar 4 secure the adapter and key by tightening knob E 5 remove the bar and repeat the sam...

Page 19: ...instructions in the manual to the letter use original spare parts 8 1 Replacing the belt and adjusting tension If the upper part of the machine vibrates check the tension on the belt as described below 1 turn off the master switch and remove the mains plug 2 loosen the four screws Y1 knob R fig 6 page 9 and remove the upper casing Y 3 loosen but do not remove the four socket head screws Y2 securin...

Page 20: ...sible check may not reveal an electrical fault Fuses must always be replaced with others of the same type rapid or delayed and with the same Amps as shown in the manual The NOVA 2000 key cutting machine has two fuses 3 15 Amps rapid for machines with 230 Volt 6 3 Amps rapid for machines with 115 Volt placed in the inlet socket to protect the key cutting machine from sudden changes in voltage or sh...

Page 21: ...t from SUW to toxic harmful waste are listed in the enclosures to current Italian and EU waste disposal regulations INFORMATION FOR USERS as per art 10 of Directive 2002 96 CE of 27 01 2003 regarding waste from electric and electronic appliances RAEE The symbol illustrated above also found on the machine indicates that it has been placed on the market and must be included in separate rubbish colle...

Page 22: ...rator and machine any job not specified in this manual should be carried out by the manufacturer or in a Ilco Orion authorized Service Centre 10 1 How to request service The guarantee attached to the NOVA 2000 key cutting machine ensures free repairs or replacements of faulty parts within 12 months of purchase All other service calls must be arranged by the customer with Ilco Orion ...

Page 23: ...IO VENETO TV ITALY TEL 0438 9136 FAX 0438 913800 Declares under its own responsibility that the Key cutting machine model NOVA 2000 complies with the requirements of the following European Directives European Union DIRECTIVE 98 37 CEE Machines and with the EN 292 1 EN 292 2 Standards European Union DIRECTIVE 89 336 CEE Electromagnetic Compatibility and with the EN 55014 1 EN 61000 3 2 EN 61000 3 3...

Page 24: ...ILCO ORION via Podgora 20 Z I 31029 VITTORIO VENETO TV 0438 913636 Telefax 0438 913650 Internet www ilco orion it E mail ilco orion ilco orion it ...

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