Ilco Orion ECODRILL 2000 C/E Operating Manual Download Page 3

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INDEX

REFERENCE GUIDE .............................................................................................................5

GENERAL ..............................................................................................................................6

TRANSPORT ...............................................................................................................7

1.1

Packing ................................................................................................................... 7

1.2

Transport ................................................................................................................ 7

1.3

Opening the packing ............................................................................................... 7

1.4

Handling the machine ............................................................................................. 7

MACHINE DESCRIPTION ..........................................................................................8

WORKING PARTS ...................................................................................................10

3.1

Technical data ...................................................................................................... 11

3.2

Graphics ............................................................................................................... 11

3.3

Electrical circuit ..................................................................................................... 12

ACCESSORIES PROVIDED ....................................................................................13

MACHINE INSTALLATION and PREPARATION ....................................................14

5.1

Checking for damage ........................................................................................... 14

5.2

Environmental conditions ..................................................................................... 14

5.3

Positioning ............................................................................................................ 14

5.4

Description of work station ................................................................................... 14

MACHINE REGULATION and REGISTRATION .....................................................15

6.1

Fitting and regulating the tools ............................................................................. 15

6.2

Adjustment ............................................................................................................ 15

6.3

Tracer springing .................................................................................................... 16

6.4

Spring system for LASER (Sidewinder) keys ....................................................... 17

6.5

Clamps ................................................................................................................. 19

CUTTING OPERATIONS ..........................................................................................20

7.1

Fitting the keys ..................................................................................................... 20

7.2

Cutting dimple keys .............................................................................................. 20

7.3

Cutting the back .................................................................................................... 20

7.4

Cutting Laser (sidewinder) type keys ................................................................... 21

7.5

Cutting narrow-stemmed Laser (sidewinder) type keys ....................................... 22

7.6

Cutting keys for FICHET....................................................................................... 23

MAINTENANCE ........................................................................................................24

8.1

Replacing the belt and adjusting tension .............................................................. 24

8.2

Replacing the light bulb ........................................................................................ 25

8.3

Checking and replacing the fuses ........................................................................ 25

8.4

Replacing the electronic board ............................................................................. 26

8.4.1

Replacing the circuit board ............................................................................... 26

8.5

Replacing the motor ............................................................................................. 27

8.6

Replacing the clamp jaws ..................................................................................... 28

8.6.1

Replacing the left-hand jaw .............................................................................. 28

8.6.2

Replacing the right-hand jaw ............................................................................ 29

8.6.3

Replacing the left-hand mobile jaw ................................................................... 30

8.6.4

Replacing the right-hand mobile jaw ................................................................ 31

8.6.5

Replacing the central jaw ................................................................................. 32

WASTE DISPOSAL ..................................................................................................33

AFTER-SALES SERVICE ........................................................................................34

10.1

How to request service ......................................................................................... 34

Summary of Contents for ECODRILL 2000 C/E

Page 1: ... Operating manual D425330XA vers 3 0 ECODRILL 2000 C E ...

Page 2: ...ights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the permission of ILCO ORION Published September 2003 Printed in Vittorio Veneto by ILCO ORION via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy ...

Page 3: ... 6 5 Clamps 19 7 CUTTING OPERATIONS 20 7 1 Fitting the keys 20 7 2 Cutting dimple keys 20 7 3 Cutting the back 20 7 4 Cutting Laser sidewinder type keys 21 7 5 Cutting narrow stemmed Laser sidewinder type keys 22 7 6 Cutting keys for FICHET 23 8 MAINTENANCE 24 8 1 Replacing the belt and adjusting tension 24 8 2 Replacing the light bulb 25 8 3 Checking and replacing the fuses 25 8 4 Replacing the e...

Page 4: ...g to Transport and handling Checking the safety of the machine Proper use of the machine Maintenance Technical terms Common technical terms are used in this manual To assist those with little experience of keys and key cutting below is an illustration of the terms most frequently used fig 1 Fig 1 1 Head 2 Rim 3 Stop 4 Stem 5 Tip 6 Back 7 Cuts 2 1 5 7 3 4 6 1 5 7 3 DIMPLE KEY LASER SIDEWINDER TYPE ...

Page 5: ...the ECODRILL 2000 C E sand benefit from its potential Instructions manual The instructions manual provided with the machine is essential to its proper use and to carry out the necessary maintenance We therefore recommend protecting the manual from damage in a safe sheltered place easily to hand for quick consultation Further risks No further risks will arise when properly using the ECODRILL 2000 C...

Page 6: ...ing box whenever the machine is transported will avoid knocks or bumps which could cause damage 1 3 Opening the packing To remove the machine from the packing box 1 cut the straps with scissors and remove 2 open the box without damaging it as it may be used again removals despatch to the manufacturers for repairs or servicing 3 check the contents of the box which should comprise 1 ECODRILL 2000 C ...

Page 7: ...res great versatility in cutting keys of different types without the need to replace the clamp or apply fixed adapters ECODRILL 2000 C E cuts the following types of keys dimple keys with flat cuts Laser sidewinder type keys keys for Fichet dimple keys keys for Fichet with adapter supplied Laser sidewinder type keys Laser narrow stemmed sidewinder type keys ...

Page 8: ...lastic shield prevents chippings from flying into the air LAMP Placed directly on the machine it illuminates the work area CENTESIMAL MICROMETRIC RING NUT Ensures perfect depth alignment of the tools and makes it possible to adjust for defects on worn keys with minute controllable depth variations 0 02 mm LEVERS AND KNOBS Each lever and knob has been designed with dimensions materials and position...

Page 9: ...ght hand jaw knob F cutting tool G protective shield H clamp carriage locking knobs I vertical carriage lever Z axis J lamp K setting unit keypad N micrometric ring nut for regulating tracer point O regulating knob for Laser sidewinder key spring system P master switch Q motor start switch S tool drawer T tracer point U tracer springing ring nut I K G E1 P B1 O S H B E C J T F Q A U N ...

Page 10: ... 170 Watt MOTOR One speed single phase CUTTING TOOLS Super rapid steel HSS MOVEMENTS on three axes CLAMP removable with fixed and mobile interchangeable jaws RUNS X axis 30 mm Y axis 50 mm Z axis 30 mm DIMENSIONS width 350 mm depth 420 mm height 460 mm MASS Kg 25 SOUND PRESSURE Lp A 78 2 dB A 3 2 Graphics Fig 5 THE USE OF PROTECTIVE GOGGLES IS COMPULSORY ...

Page 11: ...it on the ECODRILL 2000 C E are listed below 1 Plug with fuses 2 magnetic master switch 3 Motor switch 4 Motor 5 Lamp 6 Electronic board 7 Tracer contact 8 Cutter contact 9 Fuse 3 15A rapid 230V 100V Fig 6 1 2 3 4 1 9 4 2 3 5 6 7 8 light blue brown light blue brown light blue brown light blue brwon light blue brown blue M ...

Page 12: ... TOOL for dimple keys code D300223ZZ 3 mm ALLEN KEY code DMS200080J SETTING PLATES 2 pcs FUSE 2 pcs code D309226ZZ 3 15 Amps rapid code DMK260048 CUTTING TOOL for Laser sidewinder keys code DMK260047 TRACER POINT for Laser sidewinder keys 1 2 3 4 5 8 9 10 code DMK260079 TRACER POINT for dimple keys 11 6 13 7 14 12 code DMK260043 CUTTING TOOL for dimple keys code D300222ZZ 2 5 mm ALLEN KEY code DMK...

Page 13: ...ce it in a well aired area which is not too damp The ideal conditions for the machine are temperature between 0 and 40 C relative humidity approx 60 5 3 Positioning Place the machine on a horizontal surface solid enough to support the weight of 30 Kg The workbench should be approx 100 120 cm high to give easy access to the working parts of the machine Leave enough space around the machine 20 30 cm...

Page 14: ...ghtening the grub screw M1 Releasing the tools Unscrew the grub screw M and M1 fig 8 to remove the tracer point and cutting tool from the sleeves Fig 8 6 2 Adjustment Note please note that before adjusting the machine you need to eliminate the tracer springing chap 6 3 page 16 For carrying out adjustment insert the cutter and tracer into their relative mandrils block the bars or 2 identical keybla...

Page 15: ...n obtain the tracer springing simply by turning the inferior ring nut U fig 10 of the holder tracer spindle while doing so keep the superior ring nut N fixed So you have to turn left to obtain the springing to turn right to eliminate it Fig 10 N U without springing springing ...

Page 16: ...ing system for Laser sidewinder keys is activated by means of the knob O fig 11 It determines lateral pressure on the part of the tools throughout the cutting operation this makes it possible for the operator to follow the outline of the cuts manually without having to exert cross pressure on lever C Fig 11 fig 12 fig 13 and fig 14 show three examples of the use of the spring system 1 central cutt...

Page 17: ... of the two keys fig 11 page 17 2 Right hand cutting take the cutter and tracer over the keys positioning them to the left of the stems fig 13 3 Left hand cutting take the cutter and tracer over the keys positioning them to the right of the stems fig 14 Tighten knob O and carry out cutting operations Fig 13 Fig 14 2 right hand cutting adapter adapter 3 left hand cutting ...

Page 18: ... manual English ECODRILL 2000 C E 19 6 5 Clamps The clamps are provided with special key locking jaws fig 15 which can be easily changed if damage without replacing the whole clamp unit see ch 8 6 page 28 Fig 15 ...

Page 19: ...ting tool in motion 7 1 Fitting the keys 1 Switch on the machine with the master switch 2 take the clamp carriage towards the operator 3 place the original key into the left hand jaw and the keyblank into the right hand jaw paying attention to the type of stop on the key 7 2 Cutting dimple keys 1 turn on switch P fig 4 page 10 2 install the cutter and tracer point and gauge 3 release the tracer po...

Page 20: ... and regulate the spring system for laser sidewinder keys ch 6 4 with knob O 1 start the cutting operation by activating switch Q 2 lower the spindle cut the key and stop at the beginning of the cut fig 17 fig 18 secure the spindle at this height by turning the lever I clockwise carry out the cuts using only the left hand lever C Fig 17 Fig 18 E E1 bar ...

Page 21: ...secure the key by tightening knob E 5 remove the bar and repeat the same operations on the right hand jaw Cutting 1 before activating the start switch Q lower lever I close to the keys and regulate the spring system for laser sidewinder keys ch 6 4 2 start the cutting operation by activating switch Q 3 lower the spindle cut the key and stop at the beginning of the cut secure the spindle at this he...

Page 22: ...ith the stop up against the clamp 3 secure the keys by tightening knobs E and E1 Fig 20 Cutting 1 After gauging use the knob O to activate the spring for laser keys cap 6 4 central cutting 2 turn on switch Q lower the collet assembly and position on the beginning of the cut secure the spindle at this height by turning the lever I clockwise carry out the cuts using only lever C Note the letters in ...

Page 23: ...e electronic parts with the oil Before starting any type of maintenance checks or replacements read the instructions below never carry out maintenance or servicing with the machine switched on always remove the mains plug follow all the instructions in the manual to the letter use original spare parts 8 1 Replacing the belt and adjusting tension If the upper part of the machine vibrates check the ...

Page 24: ... same type rapid or delayed and with the same Amps as shown in the manual The ECODRILL 2000 C E key cutting machine has two fuses 3 15 Amps rapid placed in the inlet socket next to the master switch fig 23 to protect the key cutting machine from sudden changes in voltage or short circuits It is advisable to check the fuses if the machine is not activated by turning on the master switch Proceed as ...

Page 25: ...Replace the circuit board in the way described below 1 loosen the 6 screws D1 on the cover D and remove 2 Loosen the screws C1 C2 C3 C4 C5 and remove the wires from the connectors 3 remove the keypad unit 4 loosen the 4 screws S1 on the circuit board and remove it fig 25 5 fit the new circuit board and secure with the 4 screws S1 6 place the keypad unit in position 7 place the wires into the conne...

Page 26: ...loosen the 4 screws F1 securing the motor and remove the belt F2 4 unscrew the 4 screws F1 completely and remove the motor 5 unscrew the motor pulley left hand thread and remove the pulley 6 fit the pulley to the new motor 7 secure the new motor with the 4 screws F1 without tightening them 8 tension the belt pull the motor by hand so that it is neither too tight or too loose and tighten the 4 scre...

Page 27: ...he central jaw fig 28 5 if the distance between the two jaws is not correct no contact with one of the sides adjust the position of the left hand jaw a loosen the 2 screws R1 and the 2 grub screws R2 then register the 2 grub screws R3 until they are properly gauged b lock the 2 screws R1 and the 2 grub screws R2 6 check the front alignment lower the lever I and take the pins into contact with the ...

Page 28: ...fig 31 5 if the distance between the two jaws is not correct no contact with one of the sides adjust the position of the right hand jaw a loosen the 2 screws Z1 and the 2 grub screws Z2 then register the 2 grub screws Z3 until they are properly gauged b lock the 2 screws Z1 and the 2 grub screws Z2 6 check the front alignment lower the lever I and take the pins into contact with the front side of ...

Page 29: ...lamp and remove it with its washer 4 loosen the 2 screws P2 and remove the central jaw chap 8 6 5 page 32 5 remove the mobile jaw B3 6 fit the new mobile jaw B3 fit the washer and tighten the clamp closing screw 7 fit the central jaw chap 8 6 5 page 32 8 secure the flange F1 with the 2 screws X2 9 fit the knob onto the pin of the clamp screw securing with the grub screw X1 on the machined flat par...

Page 30: ...nd remove it with its washer 4 loosen the 2 screws P2 and remove the central jaw chap 8 6 5 page 32 5 remove the mobile jaw B4 6 fit the new mobile jaw B4 fit the washer and tighten the clamp closing screw 7 fit the central jaw chap 8 6 5 page 32 8 secure the flange W1 with the 2 screws Y2 9 fit the knob onto the pin of the clamp screw securing with the grub screw Y1 on the machined flat part of t...

Page 31: ...Z2 and register the 2 grub screws Z3 until the distance is correct chap 8 6 2 page 29 b tighten the 2 grub screws Z2 and the 2 screws Z1 For the left hand jaw a loosen the 2 screws R1 the 2 grub screws R2 and register the 2 grub screws R3 until the distance is correct chap 8 6 1 page 28 b tighten the 2 grub screws R2 and the 2 screws R1 6 check the front alignment lower the lever I and take the pi...

Page 32: ...idue from solid urban waste into contaminated or toxic noxious waste are listed in the appendices to the current European Union regulations regarding disposal of such waste INFORMATION FOR USERS as per art 10 of Directive 2002 96 CE of 27 01 2003 regarding waste from electric and electronic appliances RAEE The symbol illustrated above also found on the machine indicates that it has been placed on ...

Page 33: ...t by the manufacturer or in the special Service Centres recommended by Ilco Orion On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialized service centres 10 1 How to request service The guarantee attached to ECODRILL 2000 C E key cutting machine ensures free repairs or replacements of faulty parts within 12 months of purchase All oth...

Page 34: ...Operating manual English ECODRILL 2000 C E 35 ...

Page 35: ...LY TEL 0438 9136 FAX 0438 913800 Declares under its own responsibility that the Key cutting machine model ECODRILL CE complies with the requirements of the following European Directives European Union DIRECTIVE 98 37 CEE Machines and with the EN 292 1 EN 292 2 Standards European Union DIRECTIVE 89 336 CEE Electromagnetic Compatibility and with the EN 55014 1 2000 A1 2001 EN 61000 3 2 2000 EN 61000...

Page 36: ...ILCO ORION via Podgora 20 Z I 31029 VITTORIO VENETO TV 0438 913636 Telefax 0438 913650 Internet www ilco orion it E mail ilco orion ilco orion it ...

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