IK Online Electronics ID5001P Operating Manual Download

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ONLINE ELECTRONICS LTD

ID5001P_5001_B00

Page 0 of 36

Online Electronics Ltd

Online House

Blackburn Business Park

Woodburn Road, Blackburn

Aberdeen

AB21 0PS

+44 (0)1224 714 714

www.online-electronics.com

[email protected]

NON-INTRUSIVE PASSIVE ULTRASONIC

TOPSIDE PIG SIGNALLER

OPERATING MANUAL

The ID5001P is a fully ATEX and IECEx certified, Exd flameproof,

non-intrusive pig signaller which detects, signals and logs the passage

of pigs at critical points along a pipeline both on land and offshore

Inline Services, LLC.

27731

Commercial Park Rd.

Tomball TX 77375
p.. 281.401.8142 | 888.973.0
e.. sales@inlineservices.

com

w.. inlineservices.

com

Summary of Contents for Online Electronics ID5001P

Page 1: ...ronics com NON INTRUSIVE PASSIVE ULTRASONIC TOPSIDE PIG SIGNALLER OPERATING MANUAL The ID5001P is a fully ATEX and IECEx certified Exd flameproof non intrusive pig signaller which detects signals and...

Page 2: ...20 GH Various graphics updated throughout IK Rebranding CR00264 Section 2 Specifications added for high temperature pipelines Section 2 Specifications for battery options added Section 5 3 5 4 High t...

Page 3: ...ipeline Mounting 20 5 7 Opening The Housing 21 5 8 Closing The Housing 21 5 9 Battery Removal 22 5 10 External Connections 23 5 10 1 Relay Output 23 5 10 2 EX Connections 24 5 10 3 RS485 Serial Interf...

Page 4: ...signalled remotely using several optional outputs The unit logs the time and date of up to 99 events which can be viewed at any point using the local display The user can turn the unit ON and OFF as...

Page 5: ...l minimum pig speed 0 1m sNOTE2 Main Housing Ingress Protection IP66 Sensor Ingress Protection IP68 ATEX IECEx code II 1 2 G Ex d ia ia Ga IIC T4 T6 Gb EU Type Examination Certificate Number TRAC 13 A...

Page 6: ...ining and competence of operators and the way in which it is used This manual should be read through and understood before installation and commissioning so that the operator is familiar with the equi...

Page 7: ...ONTROL BUTTON is pressed the next screen will appear The next screen shows the PRODUCT LOGO and firmware version at the bottom of the screen The next screen shows the current system date and time If t...

Page 8: ...r section 4 3 DETECTION 4 3 DETECTION When a pig is detected the display will show a PIG DETECTED message including the time and date of the event as shown The LEDs above and below the display will fl...

Page 9: ...FFT 200Hz per bin Calculate Power In Band PIB between Lower Frequency bin LF and Upper Frequency bin UF Calculate Average Noise AN over Average Noise Time ANT period in minutes Calculate Average Value...

Page 10: ...uency bin UF AN Average Noise PIB averaged over Average Noise Time ANT period in minutes AV Average Value PIB averaged over Average Value Time AVT period in seconds DL Difference Level Average Value A...

Page 11: ...active menu If the selected item is a menu then when the countdown expires the new menu is loaded otherwise if the item is an editable field then the display will go into edit mode to allow the value...

Page 12: ...ve Display menu See section 4 5 4 LIVE DISPLAY MENU LOW POWER MODE Select this item to turn Low Power Mode ON or OFF Low power mode only has an influence when the unit is being powered from the intern...

Page 13: ...L BUTTON can be held to pause at any event If the COUNTDOWN INDICATOR reaches 0 then the unit will return to the EVENTS MENU ERASE EVENTS Selecting this item will ERASE all logged EVENT data The user...

Page 14: ...ether the unit is currently being powered from and external power supply VEXT or from the internal batteries if fitted VBAT 4 5 4 LIVE DISPLAY MENU The LIVE DISPLAY MENU gives the user access to the t...

Page 15: ...L LISTEN Select this item to edit the CURRENT LOOP LISTENING level 4 0 20 0mA CL DETECT Select this item to edit the CURRENT LOOP DETECTION level 4 0 20 0mA CL IF This item should not be changed by th...

Page 16: ...od the Power In Band PIB is averaged over to calculate the Average Value AV 1 100 seconds AV NOISE TIME The time period the Power In Band PIB is averaged over to calculate the Average Noise AN 1 100 m...

Page 17: ...vert Relay Operation Write 1 to enable or 0 to disable 3 Current Loop Enable Write 1 to enable or 0 to disable 4 Current Loop IF Enable Write 1 to enable or 0 to disable 5 High Pass Filter Enable Writ...

Page 18: ...0 59 seconds 10 High Threshold HT 0 65535 11 Low Threshold LT 0 65535 12 Sensor Gain SG 1 12000 13 Average Noise Override ANO 0 65535 14 Current Loop Listening Level Val ImA x 65536 24 15 Current Loo...

Page 19: ...a mounting plate as shown which is suitable for use with ratchet straps or steel banding and for mounting the unit onto pipelines posts and walls If the unit is post mounted then 4x M8x120 coach bolts...

Page 20: ...mperature is expected to exceed 85 C then the sensor must be fitted on the lower half of the pipeline as shown to minimise convection heating and a PEEK insulator must be fitted to thermally insulate...

Page 21: ...n housing is exposed to direct sunshine then it is recommended that a sunshade is installed to prevent unnecessary heating of the unit which may shorten the lifespan of the equipment The pipeline moun...

Page 22: ...o take the weight when it disengages There are 4x unthreaded holes around the perimeter of the endcap which may be used should leverage be required 5 8 CLOSING THE HOUSING Gently hand tighten the REAR...

Page 23: ...ow be visible as shown above Using a 3mm AF Allen key loosen all 4x captive cap screws 3x full turns each before fully disengaging all screws and removing the TOP BATTERY PCB 8 Replace all batteries c...

Page 24: ...of relay pole 1 and 2 NO1 NO2 Normally Open contact of relay pole 1 and 2 EX1 EX2 EX3 Do NOT use RS485 RS485 DATA A RS485G RS485 GND RS485 RS485 DATA B 0V 0V reference for the PCBs ENCLOSURE Electrica...

Page 25: ...be linked to the ENCLOSURE connection to improve electrical noise immunity 5 10 5 ENCLOSURE CONNECTION ENCLOSURE provides an electrical connection to the main enclosure ENCLOSURE should be linked to...

Page 26: ...on is enabled then the CL output will consume either the LISTENING or DETECTION level current depending on the state of the signaller While in the LISTENING state the CL output will consume the user c...

Page 27: ...onitor and configure ID5001P Pig Signallers over the RS485 serial interface The software allows the user access to the following items remotely from a computer Set system date and time Configure all s...

Page 28: ...administrator with full administrator rights 2 Go to https docs microsoft com en us dotnet framework install 3 Follow all instructions provided to download and install the latest version for your oper...

Page 29: ...ial tab will be the Setup tab Ensure the USB to RS485 cable has been plugged into the computer and any driver installation has completed PORT Select the appropriate COM Port from the drop down list th...

Page 30: ...a message will be displayed in the status bar located in the bottom left corner of the application window SYNC DATE TIME Pressing the SYNC TIME TO PC button will send the current PC date and time to t...

Page 31: ...r of events recorded it may take a few seconds to read all the event header data from the unit and populate the list box Once the list box has been populated the user can select one or multiple events...

Page 32: ...ghted in red as shown above DATA LOGGING Each time the RUN button is pressed to start plotting a new txt log file is created within ID5001P Config Outputs folder on the Desktop and all sensor values a...

Page 33: ...t least once a year External parts of the equipment should be periodically cleaned using fresh water to ensure that deposits are not allowed to accumulate Avoid the use of aggressive chemicals All ext...

Page 34: ...t must be separately collected for the proper treatment and recovery The crossed out bin symbol placed on the product reminds you of the need to dispose of it correctly at the end of its life When buy...

Page 35: ...purchase Goods should be returned transportation prepaid to Online Electronics Limited There is no charge for parts or labour should any product require repair due to a manufacturing deficiency during...

Page 36: ...hly efficient charging mechanisms such as fast moving dust or particle filled air and shall only be cleaned with an anti static or damp cloth 3 Sensor cable and electronics shall only be used as a com...

Page 37: ...chedule the condition of the window cement shall be periodically inspected for any degradation or discolouration of the cement that may compromise the explosion protection 12 Sensor face must be posit...

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