Iijima PACK MASTER RO-105S Operation Manual Download

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Residual Oxygen Meter

PACK MASTER

／

RO-105S

Operation Manual

With Warranty

Thank you for purchasing the PACK MASTER.

The PACK MASTER is an analyzer that samples gas from bags, bottles, cans, etc.,

and measures the residual oxygen concentration (O

) and gas replacement rate

(REP).
This manual describes how to operate the PACK MASTER and the precautions that

must be observed to ensure proper and safe use. Always read this manual and fully

understand the operation before starting use.

Keep this manual near the device for quick reference at any time.

Summary of Contents for PACK MASTER RO-105S

Page 1: ...bags bottles cans etc and measures the residual oxygen concentration O2 and gas replacement rate REP This manual describes how to operate the PACK MASTER and the precautions that must be observed to ensure proper and safe use Always read this manual and fully understand the operation before starting use Keep this manual near the device for quick reference at any time ...

Page 2: ...lectric shocks Immediately turn OFF the power switch and disconnect the power plug from the outlet Contact the dealer from which you purchased the product for repairs Take care not to stab the human body with the needle A needle is used for the measurement Handle it with extreme caution There is a risk of blindness puncture wounds or cuts Do not touch the oxygen sensor with bare hands if it is lea...

Page 3: ...f spent batteries with the designated method Do not use new and old batteries or different types of batteries together Do not heat or disassemble the batteries or place them in water or fire Do not put batteries together with metal items Do not use the battery if the outer sheath is peeling Do not use in an environment including temperature humidity pressure vibration dust or acidic or corrosive g...

Page 4: ... WA SGF2 Already mounted in the main unit housing AC adapter x 1 unit Model AC 105 Needle vertical slot type x 2 pcs Needle horizontal slot type x 1 pc Switch the type when measuring a sample such as an adhesive that can easily clog the needle Adhesive rubber x 20 pcs Size 20mm x 100mm x t1 Maintenance kit model MK 105 Membrane filter x 3 pcs Check valve x 1 pc Sampling tube with fitting length 50...

Page 5: ...will deteriorate over time and become unusable at the end of its service life Please understand and agree to the following precautions before making a purchase WA SGF2 warranty term When the sensor is already mounted in the main unit the warranty is valid for one year from the date of shipment from Iijima Electronics Corporation When purchasing the single sensor unit the warranty is valid for one ...

Page 6: ...ng to measure 8 O2 Measurement Auto mode O2 measurement Manual mode 9 Memory function Confirming the measurement history 10 Erasing the measurement history Guidance display function Procedure display 11 Various Settings and Functions 12 Setting the O2 displays O2 DISP SET 12 Setting the time TIME SET 13 Time zone selection function TIMEZONE 14 Output setting OUT SET 15 Checking for clogging CLOG C...

Page 7: ...NU key Press to display the menu or return to the previous screen SELECT key Press to switch to the measurement history or DO measurement mode when DO sensor is connected Hold for 3 seconds to switch displayed language between Japanese and English MEMORY key Press to save a measured value or delete a measured value Hold for 3 seconds to lock or unlock operations POWER key Press to turn the power O...

Page 8: ...ｒｉａｌｎｕｍｂｅｒ１３０ＩｉｊｉｍａＥｌｅｃｔｒｏｎｉｃｓＣｏｒｐ Housing section Oxygen sensor Oxygen sensor WAGNIT Model WA SGF2 The front center section has a metal mesh Product name Model Serial No Probe Probe cable Housing O ring for housing Oxygen sensor ...

Page 9: ...r set and wait at least 30 minutes for the temperature to stabilize Always remove the tip of the needle from the sample before turning the power OFF 1 Press The power turns ON and the software version displays Approx 4 seconds The displayed details will vary according to the version The Measurement Standby screen opens The screen on the left shows the Auto mode and Concentration O2 setting 2 Press...

Page 10: ... is disconnected 1 Hold down for 3 seconds or longer on the O2 MEASURE Screen Locked displays The key lock function is enabled while Locked is displayed 2 Unlock the lock function by pressing again for 3 seconds or longer The Locked display disappears Switching the measurement mode The mode is set to Auto as the default when the unit is shipped When is pressed in the Auto mode the cycle of operati...

Page 11: ... measurement operation During calibration span calibration zero calibration operation During the clogging check operation 1 With the power turned ON hold down for 3 seconds or longer The display language will switch from Japanese to English The displayed contents are saved Hold down for 3 seconds or longer Japanese English 2 When is held down again for 3 seconds or longer the language will return ...

Page 12: ...when the measurement concentration is 1 O2 1 Place the needle in the atmosphere 2 Press The MENU screen opens and CAL is selected flashes 3 Press The O2 CAL screen opens If even one measurement has been taken the previous measured value will display 4 Hold down for 1 second or more The calibration starts and the Stability Decision screen opens A beep sounds CAL complete appears approx 1 second and...

Page 13: ...s The calibration process is completed The calibration value is saved even if the power is turned OFF the batteries are removed or the AC adapter is disconnected If the Sensor error message appears refer to the section Error Messages page 27 and confirm and remedy the situation The measured value calibration value may be high or low if a strong impact is applied on the instrument unit or if the te...

Page 14: ... gas Do not suction the contents A measurement error will occur if powder etc gets clogged in the needle Note that the minute amount of liquid in the sample gas is blocked by the membrane filter Warning Take care not to stab the human body with the needle There is a risk of blindness puncture wounds or cuts If pressure is applied into the pack from the set needle using an air gun etc the internal ...

Page 15: ...d when is not lit is read O2 measurement Manual mode 1 If the Manual mode is not enabled press This step is not required if the Manual mode is enabled The selected measurement mode is saved even when the power is turned OFF Auto mode Manual mode 2 With the Measurement Standby screen displayed hold down Suction The pump operates only while is held down In the manual mode the stability decision is c...

Page 16: ...yed and confirmed later 1 When the Measurement Standby screen is displayed press The HISTORY screen opens Immediately after the screen switches three measurements with the latest date and time are displayed When DO sensor is connected and recorded the DO measurement history is also displayed at the same time 2 When is pressed the older data is displayed three items at a time When the key is held d...

Page 17: ...The remedy procedure will display When QR display is pressed again the screen returns to the Error Message screen Press to cancel the display Hold down for 1 second or longer Erasing the measurement history The latest measurement value records can be deleted one item at a time Use this when a measurement value has been accidentally saved Hold down for 1 seconds or longer on the HISTORY Screen Eras...

Page 18: ...ens Immediately after opening CAL is selected flashes 2 Press The cursor moves and SET is selected flashes 3 Press The SETTING MENU screen opens Immediately after opening O2 DISP SET is selected flashes 4 Press The O2 DISP SET screen opens CONCN O2 currently set O2 display is selected flashes 5 Press The cursor moves and REP R is selected flashes 6 Press The setting change screen displays for appr...

Page 19: ... and the time as 13 30 6 Change the time with the following steps Press The cursor will move in the order of When is pressed the cursor function will activate The time is advanced by one minute Hold down the key to advance the time 10 minutes in 0 5 second increments The time is returned by one minute Hold down the key to return the time 10 minutes in 0 5 second increments The internal clock can b...

Page 20: ... twice The cursor moves and TIMEZONE is selected flashes 3 Press The TIME SET screen opens Immediately after opening is selected flashes 4 Change the time zone with the following steps Press The cursor will move in the order of When is pressed the cursor function will activate The displayed UTC is advanced by one unit The displayed UTC is returned by one unit The time zone is returned initialized ...

Page 21: ...ted flashes 2 Press The cursor moves and SET is selected flashes 3 Press The SETTING MENU screen opens Immediately after opening O2 DISP SET is selected flashes 4 Press twice The cursor moves and OUT SET is selected flashes 5 Press The OUT SET screen opens The currently set output destination is selected flashes 6 Press and select the output destination Example To connect to the printer select PRI...

Page 22: ...kPa Check for clogging in the following types of situations 1 If Negative pressure detected displays while measuring the sample 2 If the measurement takes longer than usual or if Sensor unstable displays 3 If the measured value is higher or lower than usual Negative pressure detected display Sensor unstable display 1 When the Measurement Standby screen is displayed press The MENU screen opens Imme...

Page 23: ...essure is not eliminated even after the needle is removed and checked remove the parts in order of the membrane filter and check valve and decide whether there is any clogging Example 2 When sample cannot be suctioned because of negative pressure and not clogging 1 Remove the needle from the sample and expose the tip of the needle to the atmosphere Then press The pump operates for 5 seconds and de...

Page 24: ...opening CAL is selected flashes 2 Press twice The cursor moves and FUNC is selected flashes 3 Press The FUNC MENU screen opens Immediately after opening CLOG CHECK is selected flashes 4 Press The cursor moves and INIT is selected flashes 5 Press The INITIALIZE screen opens 6 Press The INITIALIZE complete screen displays for approx 1 second completing initialization The screen returns to FUNC MENU ...

Page 25: ...yed press The MENU screen opens Immediately after opening CAL is selected flashes 2 Press twice The cursor moves and FUNC is selected flashes 3 Press The FUNC MENU screen opens Immediately after opening CLOG CHECK is selected flashes 4 Press twice The cursor moves and CLR ALL HST is selected flashes 5 Press The CLR ALL HST screen opens 6 Press The CLR ALL HST complete screen displays for approx 1 ...

Page 26: ...e measurement data can be read and the devices can be controlled by connecting to a personal computer prepared by the user A serial cross cable RS 232C is required and the personal computer must have a serial terminal RS 232C If the personal computer does not have a serial terminal prepare a USB to RS 232C converter 1 Refer to page 15 and set the output setting destination to PC 2 Connect the PACK...

Page 27: ... short pin contains metal parts and the oxygen sensor contains lead Leave the oxygen sensor mounted on the main unit until it reaches its service life 6 Align the protrusion on the sensor s tip into the slot on the housing red and insert Turn the sensor clockwise and align it to the mark 7 Mount the main cover and tighten the knurled screws for the main unit cover Replacing the needle If the needl...

Page 28: ...e with fingers so that it does not spin 2 Remove the check valve from the sampling tube with fitting 3 Attach a new check valve onto the sampling tube with fitting Attach so that the narrower side of the check valve faces the sampling tube The gas will not be suctioned properly if installed backward 4 Attach the membrane filter and needle If the needle or membrane filter is clogged replace it with...

Page 29: ...formation When inquiring you may be asked to provide the product information which can be displayed with the following steps Thank you for your cooperation 1 When the Measurement Standby screen is displayed press The MENU screen opens and CAL is selected flashes 2 Press twice The cursor moves and FUNC is selected flashes 3 Press The FUNC MENU screen opens Immediately after opening CLOG CHECK is se...

Page 30: ...still valid 21 33 If the symptoms do not improve even after taking the above actions the main unit may be faulty Make a request for repairs 33 The displayed O2 measurement value is high Was the span calibrated Take sufficient time to stabilize and then calibrate the span If an approx 5 deviation from the true value can be tolerat ed the span should be calibrated when the oxygen concen tration in t...

Page 31: ...ns the main unit may be faulty Make a request for repairs 33 The displayed O2 measurement value and calibration val ue do not change Is the check valve mounted in the correct direction Re mount in the correct direction so that the narrow side of the check valve faces the sampling tube 22 Is the connection of the needle membrane filter check valve or sampling tube loose Securely tighten the connect...

Page 32: ...moisture or foreign matter Replace the needle membrane filter check valve and sampling tube with new parts 21 22 Only for O2 Is the oxygen sensor wet or have crystals formed on the surface Replace the oxygen sensor with a new part Contact the dealer from which you purchased the product if the warranty is still valid 21 33 If the symptoms do not improve even after taking the above actions the main ...

Page 33: ...n in a room with little temperature change where it is not affected by air conditioning 6 If the symptoms are not resolved even after taking the above actions and confirming the calibration conditions the oxygen sensor membrane may be damaged Replace the oxygen sensor with a new part Contact the dealer from which you purchased the product if the warranty is still valid 21 33 If the symptoms do not...

Page 34: ...s that the batteries have reached their life The batteries have reached their service life Replace the batteries with new ones 1 Main unit fault This message indicates that the internal IC is faulty or there is noise Does the error message appear even after the power is turned ON and OFF two or three times Make a request for repairs 33 Is the battery holder rusty 33 Sensor unstable This message in...

Page 35: ...lve mounted in the correct direction Re mount in the correct direction so that the narrow side of the check valve faces the sampling tube 22 Is the needle membrane filter check valve or sampling tube clogged Check for clogging If clogged unclog the part or replace it with a new part If the symptoms do not improve make a request for repairs 16 21 22 33 Has water or foreign matter gotten between the...

Page 36: ...en External output External connection possible with an RS 232C cable printer personal computer Other functions Automatic stability decision function With display function using progress status bar Self diagnosis function Error message displayed when sensor life is reached or output error occurs etc Sensor warranty term notification function oxygen sensor only Clogging detection function Japanese ...

Page 37: ...31 MEMO ...

Page 38: ...32 MEMO ...

Page 39: ...r repair or modification by a party other than Iijima Electronics Corporation 1 Conducting measurements without membrane filter mounted etc 2 Failure or damage caused by dropping etc 3 When the actual product cannot be confirmed because it is lost etc 4 Deformation or damage caused by chemicals such as organic solvents 5 Failure or damage caused by fire earthquake water damage lightning or other n...

Page 40: ...1 1 Ishida Toyooka cho Gamagori shi Aichi 443 0011 JAPAN Telephone 81 533 67 2827 Facsimile 81 533 69 6814 https www iijima e co jp ...

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