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Operating Instructions of the dryve D3 V0.0

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dryve D3 DC motor control system
Manual V 0.0
Motion Plastics

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Summary of Contents for drylin dryve D3

Page 1: ...Operating Instructions of the dryve D3 V0 0 1 15 dryve D3 DC motor control system Manual V 0 0 Motion Plastics ...

Page 2: ...chanical data 5 2 1 3 Electrical data 5 2 1 4 Environmental conditions 5 3 Installation 6 3 1 Mechanical installation 6 3 2 Electrical installation 6 3 2 1 General information about the electrical installation 7 3 2 2 Terminal assignment 7 4 Initial operation 8 4 1 Control elements 8 4 2 Motor rotation direction 9 4 3 Limit switch 9 4 4 External directional switch 10 4 5 Basic settings 10 4 5 1 Op...

Page 3: ...ssumes no responsibility for per sonal injury or damage to property resulting from misuse or unauthorised technical modification of the dryve D3 motor control system The igus GmbH reserves the right to make changes and improvements to the product or the technical documentation at any time without prior notice The dryve D3 motor control system must only be used if All information and safety instruc...

Page 4: ...RNING Risk of injury due to interference with signals and devices Disturbed signals can cause unforeseen device reactions Carry out the wiring in accordance with the EMC measures Failure to follow these instructions can result in death serious injury or material damage Measures for EMC Effect Device assembly Use cable clamps for the shield support con nect metal parts over a large area Good conduc...

Page 5: ...e shading indicates the distance for neighbouring components 2 1 2 Mechanical data D x W x H dryve D3 in mm 116 x 27 x 126 Weight 150 g D x W x H angle adapter in mm Weight 2 1 3 Electrical data Voltage supply 24 V 2 V Motor types DC motor Continuous motor current Max 2 5 A Motor output frequency Switch 4 off 8 kHz Switch 4 on 1 KHz Power output Max 60 W Cable lengths Max 3 m Cable cross sections ...

Page 6: ...e performed at all times CAUTION Danger of electrical voltage Danger of electric arcs Always turn off the power before disconnecting or making electrical connections in the system Secure the power supply against restart After switching off wait at least 5 minutes until further work is carried out Check the absence of voltage before working on the system Danger of improperly mounted electrical conn...

Page 7: ...a low voltage with safe insulation Protection by extra low voltage active conductor connected to ground or protec tive conductor This can lead to unpredictable malfunctions of the D3 dryve 3 2 2 Terminal assignment Interconnect the connectors according to your application Use the detailed illustrations for the individual terminals in the follow ing The terminals are connected as follows 1 Insulate...

Page 8: ...dryve a minimum equipment has to be provided by the user 1 Voltage source with 24 V and connecting cables 2 Motor with suitable cable WARNING Fire hazard Faulty settings of the dryve D3 motor control system can lead to extremely high motor temperatures NOTE A faulty connection can damage or destroy the dryve D3 or drive QR code video 4 1 Control elements DANGER Danger of falling load Never work un...

Page 9: ...e taken into account Mechanical switches The switches are connected to a voltage output and the respective signal input The right limit switch is connected to X3 1 and X3 2 the left to X3 4 and X3 5 Electronic switches The switches must be connected to a voltage output the signal input and 0 V respectively The supply voltage of the right limit switch is connected to X3 1 the output signal to X3 2 ...

Page 10: ...must be bridged The common cable of the button combination must be connected to these bridged connections The buttons for left and right are connected to X4 1 and X4 3 respectively NOTE No external potential must be connected to X4 as this may destroy the dryve D3 4 5 Basic settings In its delivery condition all switches are set to off down position 4 5 1 Operating modes Tip mode The motor is move...

Page 11: ...e suitability can be resolved by checking the motor data sheet and the axis parameters In this mode the motor travels until the set force is reached P1 force limit and then shuts off For this reason it is important that the Force limitation is set correctly 4 5 3 Acceleration type and ramps The maximum achievable acceleration depends on the connected motor a possibly existing gearbox and the conne...

Page 12: ...es at intervals number of flashes represents the set acceleration 4 Change the acceleration by pressing button S1 until LED 4 Motor running lights up 5 Release the button S1 The next acceleration is set and LED 7 flashes repeatedly corresponding to the selected acceleration number 6 After acceleration 5 acceleration 1 follows again 7 To exit the acceleration change mode press the S2 button for at ...

Page 13: ...not reaching the maximum speed DC motors with high inductances If the operating mode for low inductive motors is used with this type of motor it can lead to an increased noise level as well as not reaching the maximum speed 4 5 5 Table Basic Settings Dip switch Function Operating modes Tip mode Start to end mode Limit switch control Limit switch Block travel Acceleration Maximum acceleration Accel...

Page 14: ...ng mode Tip mode and the maximum Acceleration Setting the optimal force limit 1 Turn the potentiometer for force limit P1 and the setpoint speed P2 clockwise to the end stop 2 Move the connected motor incl load in a free direction 3 Reduction of the permissible force by a counterclockwise rotation of the potentiometer P1 4 Restart the drive The current limit LED 5 yellow becomes active and after a...

Page 15: ... 2203 9649 845 Technical support for igus dryve motor control systems Website dryve http www igus eu D3 Download the dryve D3 firmware manual and specifications Ordering of further motor control systems Website drylin E www igus eu drylinE Download data sheets of the electric drive technology Ordering of motors limit switches and other accessories Website drylin drive technology www igus eu drivet...

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