IGD TOC 635 PLUS Page 1 Operation, Maintenance And Safety Instruction Manual Download

Page: 1 / 34

SL-014 v1.6 Page1

Document Ref: SL-014 v1.6

TOC 635 PLUS

TOC 635 MICRO

A d d r e s s a b l e G a s D e t e c t o r C o n t r o l P a n e l

O p e r a t i o n , M a i n t e n a n c e a n d S a f e t y I n s t r u c t i o n M a n u a l

V 1 . 6

*Images for illustration only - see specification

within for dimensions and labelling

Addressable

2-Wire

Document Ref: SL-014 v1.6

Operation Manual

Control Panel

FS646773

EMS696504

Triton House

Crosby Street

Stockport

SK2 6SH

internationalgasdetectors.com

+44 (0)161 483 1415

[email protected]

/international-gas-detectors-ltd

Summary of Contents for TOC 635 PLUS

Page 1: ...f e t y I n s t r u c t i o n M a n u a l V 1 6 Images for illustration only see specification within for dimensions and labelling Addressable 2 Wire Document Ref SL 014 v1 6 Operation Manual Control...

Page 2: ...0 12 13 13 15 20 23 25 25 26 28 29 30 Highway Hub Controller Overview Relay Card Overview Relay Card Setup Special Status States Overview User Actions Menu overview Putting Into Service New Setup Sequ...

Page 3: ...ations on page 4 Should the control panel be used in conjunction with portable generating equipment care should be taken to ensure that the electrical supply is within the tolerance band described abo...

Page 4: ...230V AC 50 60Hz 57W Full Load ABS 2 Lines x 8 Digit LCD Display Multi Colour Backlight Red Alarm Yellow Fault Blue Normal IGD Jog Wheel Option Select Alarm Reset RGB 3 off SPCO Relays 4A Non Inductiv...

Page 5: ...ing and calibrating Incorrect application of gases can a ect calibration results 3 Use equipment and gases traceable to a national standard Any calibration will only be as good as the equipment and ma...

Page 6: ...es sequentially wired Power can be taken from system modules for small current devices such as LED beacon sounders and is limited to 100mA per module Highways are fused at 2A observe load calculations...

Page 7: ...n poor performance and or damage to system components 2 WIRE SYSTEMS 2 W i r e G a s D e t e c t i o n S y s t e m I n s t a l l e r s G u i d e V x x OLIVER IGD Triton House Crosby Street Stockport S...

Page 8: ...S 232 Sensor Port 2 Inputs for E stops Fire 1 off 2 Wire Ports Supporting 32 Addressable Devices 1 off 2 Wire Ports Supporting 8 Addressable Devices L1 L1 L2 L2 Not Fitted Not Fitted Not Fitted Not Fi...

Page 9: ...e display will sequentially indicate each detector The detector channel number is shown along with gas type units and level The rst channel is always digital input 1 By default this is labelled STOP f...

Page 10: ...event logs download and edit the controllers setup generate the panel production test certi cate and more Please refer to IGD s on line Note Iphones can be slow to connect depending on setup Turning...

Page 11: ...ted to the controller If you want to edit off line then you must rst save the panel setup Use the enclosed QR code to access the remote web portal You can then upload the panel setup and edit off line...

Page 12: ...OWN BUTTON UP BUTTON Each Addressable relay card must have its own unique base address This can be set on the card and is indicated below The relays are then addresses numbered from that base address...

Page 13: ...t Relay on The Card relays number from this one Base Address set up LED s and interface for the relay card In all Cases Relay contact ratings 5A 250V AC Non Inductive 5A 30V DC Non Inductive Spike sup...

Page 14: ...ay cards also have analogue and digital inputs that can be used to read data onto the system from external devices Setup of the inputs type range addressing etc is controlled via IGD s Android Apps Wi...

Page 15: ...l Modbus State Available Fault Relay Active Alarm Relays Normal Modbus State Available Fault Relay Active Alarm Relays Normal Modbus State Available Fault Relay Active Alarm Relays Normal Modbus State...

Page 16: ...ill not be possible to reset the alarm The sounder re instates if the next alarm level is breached Once fully installed the TOC 635 controller will continuously monitor connected gas detectors and sen...

Page 17: ...ed Selector Button Menu Jog Wheel and Status Light Ring WARMUP 600s Initial power up sequence is o Indicate board tested status end user should see PASSED with a green backlight o Display then shows S...

Page 18: ...ise to decrement With the correct password displayed press the centre selection button to go to the menu or function Current Channel Reading Inhibit the control panel for up to 60 minutes Use this opt...

Page 19: ...his option to ZERO connected devices Use this option to CALIBRATE connected devices Set alarm Level 1 Set alarm Level 2 Set alarm Level 3 Set alarm Level 1 Type Set alarm Level 2 Type Set alarm Level...

Page 20: ...devices Use this option to CALIBRATE connected devices Set alarm Level 1 Set alarm Level 2 Set alarm Level 3 Set alarm Level 1 Type Set alarm Level 2 Type Set alarm Level 3 Type Set Relay to Mutable N...

Page 21: ...tions Provides access for control panel set up and diagnostic functions Use this option to Reset the Hubcard System Re boot Reset Hubcard to defaults Display Self Test Not Used Use to Move to the Engi...

Page 22: ...kits are available and necessary to perform calibration and bump testing Record all results for traceability find sen 1 of 12 find rly 1 of 12 zero 1 of 15 cal 2 of 15 Putting Into Service Note that...

Page 23: ...unication The following diagram shows the three main terminal PCB types for detectors and I O interface nodes and the relevant check points Warm Up Period With sensors connected and after the TOC 635...

Page 24: ...ommunicating correctly Allow at least 1 hour for the detectors to correctly warm up and stabilise During this period if the relay outputs are being used check the cabling then plug in and test using t...

Page 25: ...on then works in the following manner Press and hold button until prompted to release The system starts discovering connected devices Display indicates devices found so far Display indicates progress...

Page 26: ...save and view Events stored on the controller Events saved are time and date stamped and are triggered by Power on Fault Condition Alarm 1 Condition Alarm 2 Condition Alarm 3 Condition Mute Reset Ala...

Page 27: ...te This type of alarm is typically used in safety applications for Oxygen deficiency monitoring where you are monitoring for a falling Oxygen level Press and hold until prompted to release to select t...

Page 28: ...nloads section of the IGD website The enclosed sample document is for indication only levels will change as new guidance is issued by governing authorities The following should be noted 1 At least Ala...

Page 29: ...f the zero and calibration points are within 2 of range then take no further action zeroing and calibrating a detector that already reads correctly will not improve its performance If either is out th...

Page 30: ...portable detector B Use a suitable ZERO gas as follows Zero gas should have a humidity between 0 90 RH GAS RECOMMENDED ZERO GAS O2 CO2 NITROGEN PELLISTOR INSTRUMENT AIR TOXIC GASES NITROGEN The follow...

Page 31: ...ads When carrying out a zero or calibration the controller sends the request to the detector head for action and monitors the result This means that detectors can be supplied pre calibrated The readin...

Page 32: ...ollows MODBUS INTERNAL MEMORY MAP ADDRESSES COMMAND STRUCTURE Parameter Setting 1 Modbus Mode RTU Mode Only 2 Operating Mode Slave Mode Only 1 3 Response Time Maximum 100mS 5s for Zero Command 4 Reque...

Page 33: ...1 to 999 Bit0 AL1 Bit1 AL2 Bit2 AL3 Bit3 Fault Bit4 Sensor Disabled Bit5 Sensor Fault Bit6 Under Range Fault Bit7 Over Range Fault Bit8 Comms Fault Bit9 Spare Bit10 Spare Bit11 Spare Bit12 Spare Bit13...

Page 34: ...Failed Self Test Processor Voltage Fault Failed Self Test Flash Memory Fault Failed Self Test RAM Indication On Screen Count Down Blue Comms Error Displayed Yellow Channel Display Indication Yellow C...

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