ifs IFE 2000 Operating Instructions Manual Download Page 34

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Appendix A

List of replacement parts

List of replacement parts for the

IFE 2000 filter engine

Pos.

Label

Article no.

Pre-filter (of knitted aluminium)

IFZ066

Ionisation device (complete)

IFEZ213

Insulation for ionisation device

IFEZ012

Ionisation wire (of tungsten)

IFEZ009

Drain (no replacement part)

Collector (complete)

IFEZ0071

Insulation for collector

IFEZ011

Post-filter (of knitted aluminium)

IFZ066

Motor 0,75 KW

IFZ021

Used air emitting mat for IFE 2000

IFEZ013

without illustration

High voltage transformer

IFEZ008

U-contact fields

IFEZ010

Insulation for case / collector

IFEZ019

Insulation for case / ionisation device

IFEZ088

Summary of Contents for IFE 2000

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Page 3: ...ymbols 4 2 Used pictographs and security notices at the engine 4 3 Organisational measures 4 4 Informal security precautions 4 5 Instruction of personnel 4 6 Individual safety garment 4 7 Transport and installation 4 8 Safety and security features 4 9 System controls 4 10 Security precautions in operation 4 11 Dangers from electricity 4 12 Special danger spots 4 13 Emergency instructions 4 14 Main...

Page 4: ... operation 7 3 1 Automation 7 4 First time operation 7 5 Trial run 7 5 1 Preparation 7 6 Production operations 7 6 1 Switching the filter engine on 7 6 2 Switching the filter engine off 7 6 3 Running the filter engine after emergency shutdown NOT AUS 8 Disturbances troubleshooting 8 1 Avoiding disturbances 8 2 Troubleshooting 9 Maintenance and servicing 9 1 Inspection and maintenance 9 2 Cleaning ...

Page 5: ...nd kept in the acts of designing constructing and building this engine It therefore complies to the state of the art and guarantees a maximum amount of security and safety in operation However the system security in its operation can only be kept when all required precautions are complied with It is the duty of the operator of the filter engine to plan these measures and observe their execution Th...

Page 6: ...e 4 1 3 Contents of delivery Basic system equipment Case Metal pre filter on rails Ionisation device on rails Collector on rails Metal post filter on rails Motor propeller direct drive Drain for condensate ...

Page 7: ...r ionisation device 4 Ionisation wire of tungsten 5 Drain no replacement part 6 Collector complete 7 Insulation for collector 8 Post filter of knitted aluminium 9 Motor 0 75 KW 10 Used air emitting mat for IFE 2000 2 1 1 Filtering device The IFE electronical precipitation engine Type IFE 2000 was built in compact functional style Its basic build is shown in the drawing ...

Page 8: ...e 2 Ionisation zone The stream that is to be filtered will at first be led through the so called ionisation zone of the precipitation engine An electrical field of 10000 volts is forms by the tungsten wires in the ionisation device That is where the aerosols and other particles both liquid and solid will be electrically charged The precondition for a sufficient electrical charging of the particles...

Page 9: ...e reservoir unless the particles get solidly Filter stage 4 The last element is a metal filter that is responsible for a good distribution of air 2 3Required space The IFE electronical precipitation engine Type IFE 2000 can be run for a direct sucking off at the spot Besides it can be used as a filter for circulating air when placed at the shed s ceiling Other places of installation for this use c...

Page 10: ... 01 in gravimetric analysis Filter area 12 9 m2 Motor performance 0 75 kW Operating voltage 230 400 V Current frequency 50 60 Hz Phases 3 3 2 2 Measurement Length 750 mm Width 465 mm Height 625 mm Weight ca 135 kg 3 2 3 Sound level Permanent sound level 74 dB A 3 2 4 Surrounding conditions Permissible surrounding temperature in operation from 10 C 35 C Permissible surrounding temperature in storag...

Page 11: ...s and power suppliers are to be observed e g when using supplies of too big length 3 2 5 Other Information Warning This filter engine in exclusively designed for industrial use It can cause radio interference when used in residential office and business places When reselling the engine the operator may be held responsible for measures of suppression of interference ...

Page 12: ...ty precautions 1 1 Explanation of signs and symbols Important information Warning of dangerous electric tension Warning of electromagnetic field Warning of danger of falling Warning of possible damage of the environment ...

Page 13: ...able security features and precautions have to be regularly checked 4 4 Informal security precautions These safety instructions have to be kept permanently at the place of operation of the filter engine Additionally the general and local regulations for prevention of accidents and environmental pollution have to be supplied and obeyed All security information on the engine refer to chapter 4 2 Use...

Page 14: ...lling maintaining preparing and repairing of the filter engine have to be clearly laid down Learning personnel may only work on the engine under the supervision of an instructed person The work on the engine is exclusively allowed to persons older than 18 years 4 6Individual safety garment The operating personnel has to wear the following safety garments when working at the filter engine Protectiv...

Page 15: ...tches must not be bridged 4 9 System controls The control of the filter engine is performed in Direct access to the filter engine e g at the work centre External use directly via the master switch at the case 4 10 Security precautions in operation The filter engine may only be run if all safety and security features are fully functioning Before switching on the filter engine it has to be verified ...

Page 16: ... is necessary a second person has to be involved that triggers the master switch or the emergency shutdown switch NOT AUS in cases of emergency A wide area around the place of work has to be to be cordoned off by a red white security chain and a warning sign Only use voltage insulated tools 4 12 Special danger spots A special danger spot is the space inside the filter engine especially the inserti...

Page 17: ...heights make use of safeguards All of the grips steps railings banisters pedestals landings and ladders have to be kept free from soling as well as from snow and ice At the beginning of the maintenance repair service the filter engine and especially connections plugs and screws have to be cleaned from oil and emulsion remains Do not use aggressive cleansing agents Do not use cleansing cloths made ...

Page 18: ...f different origin cannot guarantee a construction and manufacturing that is sufficient for the demands of safety and use 4 16 Cleaning and disposal of the filter engine Used agents and materials have to be properly used and disposed The regulations of local authorities have to be obeyed especially in the use of cleaning agents 4 17 Noise of the filter engine The permanent sound level coming from ...

Page 19: ... does not allow ionised radiation the emit from the filter engine There is no ionised radiation outside of the filter engine 4 21 Residual risk The filter engine was manufactured according to the state of the art and all relevant security regulations Still dangers to life and limb of the operating personnel or of a third party can occur There also are possible dangers to the filter engine or other...

Page 20: ...t in plant 5 2 1 Transport with lifting truck When the engine is transported with a lifting truck sensitive parts have to be secured and protected Pay attention on sufficient lifting power of the lifting truck 5 3Check at acceptance of recipient When receiving the filter engine it is required to check for visible damages in transit especially at mobile parts and electrical wires Moreover the recip...

Page 21: ... has to acknowledge these damages on the delivery note by his signature Damages in transit have to be instantly i e on the day of ascertainment reported to the manufacturer 5 6Place and duration of storage security precautions The filter engine has to be stored in dry rooms only refer to chapter 3 2 4 Surrounding conditions page 8 When the filter engine is stored for a period extending 14 days or ...

Page 22: ...s pay attention to not installing the tubes too close to the place of work This should prevent shavings splashes and squirts of oils or emulsions to get into the engine and thus polluting it unnecessarily When making use of the engine for sucking off liquids there has to be a siphon filled with liquid installed to it This should allow the sucked off liquid to drain from the engine 6 2 Installation...

Page 23: ...nect the power supplies to the corresponding crocodile clamps in the switchbox refer to the corresponding wiring diagram in the appendix Connect the grounding connection to the undersurface of the engine M8 Check the turntable with corresponding gauges To revert the turning direction of the turntable only exchange the connections in the switchbox Please do only allow proficient electricians to con...

Page 24: ... features are intended to minimise the endangerment Use of a closed case Use of a security grate with suitable mesh opening according to EN 953 1993 Use of a security switch category 1 according to EN 954 1997 for shutting off the motor s power supply 7 2 Control and display elements 7 2 1 At the device Prefabricated part Label Remark Master switch Interrupt power supply Lamp Permanent operation 7...

Page 25: ...f connected to other devices the IFE electronical precipitation engine will be automatically controlled in connection to another device or externally accessed via the master switch 7 6 2 Switching the filter engine off If connected to other devices the IFE electronical precipitation engine will be automatically controlled in connection to another device or externally accessed via the master switch...

Page 26: ...vices outside of the engine We advice against the use of tools like e g screwdrivers between the collector electrodes Do not try to clean the electrodes with such tools Avoid shakings of the compact cell Moreover the compact cell should not be exposed to temperatures exceeding 70 to 80 C Even slightest damages caused by improper cleaning reduces the working and filtering ability of the engine ...

Page 27: ...Metal particle or other alien elements Cautiously remove alien elements Last quartet of the collector electrodes that is not dry and clean Clean all insertions pre filter ionisation device collector post filter Polluted contacts and insulation Check all contacts and insulation clean and replace them if necessary Reduced filter effect High voltage transformer that is out of order Replace the high v...

Page 28: ...e cleaned as well The cleaning of the metal pre filter and the ionisation device can be done with a high pressure cleaner if performed very cautiously These parts can also be cleaned in a cleaning bath outside of the engine s case In the latter case the cleansing agent s temperature must neither exceed 80 C nor attack aluminium or synthetics 9 2 Cleaning of the filter engine 9 2 1 Cleansing agents...

Page 29: ...d after the switching off of the engine All services of maintenance and cleaning can also be performed by our service personnel We clean the material mildly using a ultrasonic cleaning bath 9 3 Servicing Contact our customers support for these services maintenance and cleaning 9 4 Emergency support customer support When contacting our support please do always state the exact type of the filter eng...

Page 30: ...isconnect the power supplies from the connections in the switchbox 10 2 Dismantling of the filter engine For information regarding the deinstallation and dismantling of the filter engine please contact our customers support refer to chapter 9 4 Emergency support customer support page 27 10 3 Disposal Dispose the components of the filter engine divided by material groups properly and in an eco frie...

Page 31: ...C regulations 89 336 EEC and 89 392 EEC This declaration loses its validity at the performance of any unauthorised modification of the apparatus Applied EC directives 89 336 EEC a f i 92 31 EEC 89 392 EEC a f i 93 44 EEC 73 23 EEC a f i 93 68 EEC Applied harmonised norms EN 292 1 EN 349 EN 954 1 EN 60204 1 EN 292 2 EN 418 EN 1050 EN 294 EN 953 EN 55011 Applied national norms and regulations VDE 01...

Page 32: ...on Obeying the basic regulations for safety and security as well as prevention of accidents at work and acknowledging by signature to have read and understood these operating instructions especially the chapters regarding safety and security BEFORE the start of work 12 3 Guarantee and liability Basically valid are our general terms of service Allgemeine Gesch fts und Lieferbedingungen which have b...

Page 33: ... maintenance services and Cases of catastrophe caused by alien impact or acts of God 12 4 Copyright The copyright of these operating instructions belongs solely to IFS Industriefilter Service GmbH These operating instructions are put to the disposal of the operator and the personnel engaged to operating the filter engine The instructions contain of regulations that may not be duplicated spread or ...

Page 34: ...ation device IFEZ012 4 Ionisation wire of tungsten IFEZ009 5 Drain no replacement part 6 Collector complete IFEZ0071 7 Insulation for collector IFEZ011 8 Post filter of knitted aluminium IFZ066 9 Motor 0 75 KW IFZ021 10 Used air emitting mat for IFE 2000 IFEZ013 without illustration High voltage transformer IFEZ008 U contact fields IFEZ010 Insulation for case collector IFEZ019 Insulation for case ...

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