IFM ecomatController Installation Instructions Manual Download

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Installation instructions

ecomatController

CR720S

CR721S

7391

181 / 00

11 / 2017

EPS Source

Product Scale Drawing

Frame Size: 80 mm x 49,5 mm

Original Scale Drawing (MTD)

P_MZ_e100_0093

Scale: 1:2

206

219

250

271

6,4

M12x1

LEDs

Summary of Contents for ecomatController

Page 1: ...Installation instructions ecomatController CR720S CR721S 7391181 00 11 2017 UK Or P_MZ_e100_0093 Sc...

Page 2: ...5 1 1 Assignment of the connectors 9 5 2 Shield connection 9 5 3 Fuses 10 5 4 Laying the supply and signal cables 10 5 4 1 GND connections 11 5 5 Analogue inputs 12 5 6 Resistor inputs 13 5 7 High sid...

Page 3: ...5 Connectors 30 7 1 6 Connector A wiring 31 7 1 7 Connector B wiring 32 7 2 CR721S 33 7 2 1 Mechanical and electric data 33 7 2 2 Test standards and regulations 36 7 2 3 Connectors A and B input chara...

Page 4: ...document before use to familiarise yourself with operating conditions installation and operation Keep this document during the entire duration of use of the device Adhere to the safety instructions T...

Page 5: ...ystem 12 24 V battery operation it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra low voltage SELV as this voltage is supplied without f...

Page 6: ...rried out by qualified persons Remove and cover the plus and minus terminals of the batteries Disconnect all contacts of the controller from the on board system prior to welding on the vehicle or plan...

Page 7: ...4 M12x1 LEDs 1 2 Installation Total height with the attached connector NOTE To avoid contact corrosion between the mounting screws and the module housing do not use any stainless steel screws or nick...

Page 8: ...nting surface During installation ensure that the pollution degree is 2 or better Pollution degree 2 is a light common contamination which can be caused by occasional thawing or hand perspiration DIN...

Page 9: ...device label EPS Source Product Scale Drawing Frame Size 80 mm x 49 5 mm Original Scale Drawing MTD P_MZ_e100_0093 Scale 1 2 18 47 206 219 250 271 6 4 M12x1 LEDs 1 2 Assignment of the connectors on th...

Page 10: ...ply voltage sensors module VBB15 15 2 A time lag Supply voltage output group 0 VBB0 04 15 A Supply voltage output group 1 VBB1 03 15 A Supply voltage output group 2 VBB2 01 15 A Connector B Supply vol...

Page 11: ...one side VBB0 must be connected in order to protect the controller against load dump WARNING If VBB0 is not connected this can affect the safety of operators and machinery Abbreviation Input output t...

Page 12: ...15 nn VBB 0 nn VBB 1 nn VBB 2 nn VBB 3 nn VBB 4 nn VBB 5 nn GND SYS nn GND 1 4 nn input A nn input A nn GNDANA nn nn GNDRES Shield Connection of the analogue inputs A Connect GNDANA to the GND of the...

Page 13: ...B 15 nn VBB 0 nn VBB 1 nn VBB 2 nn VBB 3 nn VBB 4 nn VBB 5 nn GND SYS nn GND 1 4 nn input R nn input R nn GNDANA nn nn GNDRES Shield Connection of the resistor inputs R Connect GNDRES to the GND of th...

Page 14: ...B 2 nn VBB 3 nn VBB 4 nn VBB 5 nn GND SYS nn GND 1 4 nn input BH FRQH nn input BH FRQH nn GNDANA nn nn GNDRES Shield 1 Connection of the high side inputs BH FRQH 1 Connection for 3 wire sensors Connec...

Page 15: ...n VBB 2 nn VBB 3 nn VBB 4 nn VBB 5 nn GND SYS nn GND 1 4 nn load A 0 10 V A 0 10 V GNDOVA Con B 52 GNDOVA Con A 33 32 51 Con A Con B Shield load Connection of the analogue outputs A Connect the GND of...

Page 16: ...GND 1 4 nn load nn nn PWML BL nn PWMH BH PWML BL nn PWMH BH load nn PWML BL nn PWMH BH load load Group n Group n Group n Shield Connection of the low side digital outputs PWML BL Supply low side outp...

Page 17: ...mple connection to 24 V and 12 V power supply combined The operation of the output groups is possible with different supply voltages VBB0 VBB30 and VBB15 must be connected at the common star point 5 1...

Page 18: ...settings IP address 192 168 82 247 Subnet mask 255 255 255 0 The user is responsible for the safe function of the application programs which he created himself If necessary he must also obtain an app...

Page 19: ...ing documents are required for programming and set up of the device Programming manual CODESYS V3 5 alternatively as online help The manuals can be downloaded from the internet www ifm com Search Art...

Page 20: ...r crimp connection 0 5 0 75 2 5 mm 2 x M12 connector 4 poles D coded 2 x M12 connector 5 poles A coded Shield connection 4 mm for self tapping screw Weight 1 6 kg Housing storage temperature 40 85 C d...

Page 21: ...interface Transmission rate Protocols 1 interface with int switch and 2 ports 10 100 Mbits s TCP IP UDP IP Modbus UDP Processor 32 bit TriCore CPU In neon AURIX Device monitoring overvoltage and unde...

Page 22: ...ate Operating states PLC application LED Co lour Status Description SYS0 green on Standard PLC no application 2 Hz run red 10 Hz error application serious error yellow 2 Hz debug run on debug stop SYS...

Page 23: ...rity level IV function state C Pulse 2a severity level IV function state A Pulse 2b severity level IV function state C Pulse 3a severity level IV function state A Pulse 3b severity level IV function s...

Page 24: ...ire break Multifunction inputs analogue digital IN MULTIFUNCTION A Current input 0 20 mA A Input resistance 298 Range diagnostics min max 0 mA 20 mA default Voltage input 0 10 V A Input resistance 67...

Page 25: ...mum and maximum values for the measuring range to detect short circuit to VBB and short circuit to GND wire break Digital resistor inputs IN RESISTOR A Digital input BL Input resistance 10 k Switch on...

Page 26: ...it to GND wire break Digital inputs 2 wire sensor IN DIGITAL B Digital input BL Input resistance 3 2 k Switch on level 0 7 VBB30 Switch off level 0 3 VBB30 Accuracy BL 1 Range diagnostics min max 1 V...

Page 27: ...bridge PWM output PWMH Output frequency 20 2000 Hz per channel Pulse pause ratio 1 1000 adjustable via software Resolution 1 at 20 250 Hz Range diagnostics min max 0 A 4 A default PWM output PWML Out...

Page 28: ...0200 OUT0202 OUT0204 Connector B OUT0300 OUT0302 OUT0304 Switching voltage 8 32 V Switching current 0 025 2 5 A Protective circuit for inductive loads integrated Accuracy current feedback 1 Diagnostic...

Page 29: ...0 adjustable via software Resolution 1 FS at 20 250 Hz Range diagnostics min max 0 A 2 5 A default Connector A OUT3000 for sensors and joysticks 5 V 400 mA 10 V 200 mA accuracy 5 short circuit proof a...

Page 30: ...Connector B CAN0 M12 socket 5 poles A coded 1 not used 2 not used 3 GND_COM 4 CAN0_H 5 CAN0_L CAN1 RS 232 M12 socket 5 poles A coded 1 RS 232_TxD 2 RS 232_RxD 3 GND_COM 4 CAN1_H 5 CAN1_L ETH0 ETH1 M12...

Page 31: ...k 15 VBB 15 terminal 15 ignition GND Supply Con A L L L L L L L L L 22 OUT0006 PWMH L PWMI BH L 4 A H 23 OUT0007 PWMH L PWMI BH L 4 A H 12 OUT0106 PWMH L PWMI BH L 4 A H 13 OUT0107 PWMH L PWMI BH L 4...

Page 32: ...k S 13 IN1203 BL 10 k S 40 IN1700 BL 10 k S S S 41 IN1701 BL 10 k 42 IN1702 BL 10 k 43 IN1703 BL 10 k S 25 IN1300 BL 3 2 k S 26 IN1301 BL 3 2 k S S S 27 IN1302 BL 3 2 k 28 IN1303 BL 3 2 k GND Supply...

Page 33: ...connection 0 5 0 75 2 5 mm 2 x M12 connector 4 poles D coded 2 x M12 connector 5 poles A coded Shield connection 4 mm for self tapping screw Weight 1 6 kg Housing storage temperature 40 85 C dependin...

Page 34: ...interface Transmission rate Protocols 1 interface with int switch and 2 ports 10 100 Mbits s TCP IP UDP IP Modbus UDP Processor 32 bit TriCore CPU In neon AURIX Device monitoring overvoltage and under...

Page 35: ...pdate Operating states PLC application LED Co lour Status Description SYS0 green on Standard PLC no application 2 Hz run red 10 Hz error application serious error yellow 2 Hz debug run on debug stop S...

Page 36: ...1 severity level IV function state C Pulse 2a severity level IV function state A Pulse 2b severity level IV function state C Pulse 3a severity level IV function state A Pulse 3b severity level IV func...

Page 37: ...wire break Multifunction inputs analogue digital IN MULTIFUNCTION A Current input 0 20 mA A Input resistance 298 Range diagnostics min max 0 mA 20 mA default Voltage input 0 10 V A Input resistance 67...

Page 38: ...um values for the measuring range to detect short circuit to VBB and short circuit to GND wire break Digital resistor inputs IN RESISTOR A Digital input BL Input resistance 10 k Switch on level 0 7 VB...

Page 39: ...uit to GND wire break Digital inputs 2 wire sensor IN DIGITAL B Digital input BL Input resistance 3 2 k Switch on level 0 7 VBB30 Switch off level 0 3 VBB30 Accuracy BL 1 Range diagnostics min max 1 V...

Page 40: ...s H bridge PWM output PWMH Output frequency 20 2000 Hz per channel Pulse pause ratio 1 1000 adjustable via software Resolution 1 at 20 250 Hz Range diagnostics min max 0 A 4 A default PWM output PWML...

Page 41: ...nnector B OUT0300 OUT0302 OUT0304 OUT0400 OUT0402 OUT0404 OUT0500 OUT0502 OUT0504 Switching voltage 8 32 V Switching current 0 025 2 5 A Protective circuit for inductive loads integrated Accuracy curr...

Page 42: ...ulse pause ratio 1 1000 adjustable via software Resolution 1 FS at 20 250 Hz Range diagnostics min max 0 A 2 5 A default Connector A OUT3000 for sensors and joysticks 5 V 400 mA 10 V 200 mA accuracy 5...

Page 43: ...Connector B CAN0 M12 socket 5 poles A coded 1 not used 2 not used 3 GND_COM 4 CAN0_H 5 CAN0_L CAN1 RS 232 M12 socket 5 poles A coded 1 RS 232_TxD 2 RS 232_RxD 3 GND_COM 4 CAN1_H 5 CAN1_L ETH0 ETH1 M12...

Page 44: ...15 VBB 15 terminal 15 ignition GND Supply Con A L L L L L L L L L 22 OUT0006 PWMH L PWMI BH L 4 A H 23 OUT0007 PWMH L PWMI BH L 4 A H 12 OUT0106 PWMH L PWMI BH L 4 A H 13 OUT0107 PWMH L PWMI BH L 4 A...

Page 45: ...IN1303 BL 3 2 k GND Supply 03 VBB 4 04 VBB 3 Con B L L L L L L L L L 22 OUT0306 23 OUT0307 69 OUT0406 70 OUT0407 79 OUT0506 24 OUT0308 71 OUT0408 81 OUT0508 16 OUT0300 18 OUT0302 20 OUT0304 63 OUT0400...

Page 46: ...not contain any components which can be maintained by the user The device must only be repaired by the manufacturer Dispose of the device in accordance with the national environmental regulations 9 Ap...

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