IFM Electronic ECOMAT100 CR2500 Installation Instructions Manual Download Page 1 | Manualshive

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Installation instructions

SmartController

CR2500

7390282 / 03

05 / 2014

UK

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Summary of Contents for ECOMAT100 CR2500

Page 1: ...Installation instructions SmartController CR2500 7390282 03 05 2014 UK ...

Page 2: ...unting surface 7 4 4 Heat dissipation 7 5 Electrical connection 8 5 1 Wiring 8 5 2 Ground connection 8 5 3 Fuses 8 5 4 Laying the supply and signal cables 8 5 5 Frequency and analogue inputs 9 6 Set up 9 6 1 Programming 9 6 2 Required documentation 9 7 Technical data 10 7 1 Mechanical and electric data 10 7 2 Characteristics of the inputs outputs 12 7 3 Test standards and regulations 13 7 4 Wiring...

Page 3: ...ndling of the device Read this document before use to familiarise yourself with operating conditions installation and operation Keep this document during the entire duration of use of the device Adhere to the safety instructions 1 1 Symbols used Instructions Reaction result Designation of pushbuttons buttons or indications Cross reference Important note Non compliance can result in malfunction or ...

Page 4: ...nal voltage is generated and supplied according to the criteria for safety extra low voltage SELV as this voltage is supplied without further measures to the connected controller the sensors and the actuators The wiring of all signals in connection with the SELV circuit of the device must also comply with the SELV criteria safety extra low voltage safe electrical isolation from other electric circ...

Page 5: ...e welding device directly to the part to be welded Do not touch the controller or electric cables with the welding electrode or the earth terminal of the welding device Protect the controller against weld slag 3 Functions and features The freely programmable controllers of the SmartController series are rated for use under difficult conditions e g extended temperature range strong vibration intens...

Page 6: ...ector is damaged when placed and locked Screws to be used examples Standard Button head hexagon socket screws M5 x L ISO 7380 Cylinder screws with hexagon socket and low head M5 x L DIN 7984 Cutting screws for metric ISO thread with low head DIN 7500 Example button head hexagon socket screw 4 2 Installation position Align the controller so that the cable entries of the connectors face downwards Pr...

Page 7: ... stress Use compensating elements if there is no flat mounting surface available Mounting surface 4 4 Heat dissipation Ensure sufficient heat dissipation as the internal heating of the electronics is conducted away via the housing In case of sandwich mounting of controllers use spacers Heat dissipation and sandwich mounting ...

Page 8: ...hicle 1 Drill holes for ground connection Establish a connection between the device and the ground of the vehicle using M5 screws Screws to be used 4 1 Fastening 5 3 Fuses The individual electric circuits must be protected in order to protect the whole system Description Potential Pin no Fuse Supply voltage sensors module VBB S 23 2 A time lag Supply voltage outputs VBB O 05 15 A 5 4 Laying the su...

Page 9: ...Connect screens to ground on one side 6 Set up 6 1 Programming The user can easily create the application software by means of the IEC 61131 3 compliant programming system CODESYS 2 3 6 2 Required documentation In addition to the CODESYS programming system the following documents are required for programming and set up of the device Programming manual CODESYS V2 3 alternatively as online help Smar...

Page 10: ...nd 4 outputs digital PWM current controlled closed screened metal housing with flange fastening 153 x 132 x 43 mm by means of 4 M5xL screws to DIN 7500 or DIN 7984 mounting position horizontal or vertical to the mounting wall 55 pin connector latched protected against reverse polarity type AMP housing or Framatome AMP junior timer contacts crimp connection 0 5 2 5 mm2 0 95 kg 8 4 digital for posit...

Page 11: ...two colour LED red green During the start up or reset of the controller the green and red LEDs light simultaneously This appears orange LED colour Flashing frequency Description constantly off no supply voltage orange for a short time on initialisation or reset checks green 5 Hz no operating system loaded green 2 0 Hz Run constantly on Stop red 2 0 Hz Run with error constantly on Fatal error or st...

Page 12: ...Ω input frequency 50 Hz Frequency inputs with diagnostic capability evaluation with integrated comparator input frequency 1 100 Hz 30 kHz IN 0 input frequency 2 100 Hz 30 kHz IN 1 input resistance 2 86 kΩ Voltage inputs input voltage 0 10 32 V resolution 10 bit input resistance 50 kΩ input frequency 50 Hz Current inputs input current 0 4 20 mA resolution 10 bit input resistance 400 Ω input frequen...

Page 13: ...68 2 30 90 rel humidity non condensing vibration to IEC 68 2 6 shock to IEC 68 2 27 bump to IEC 68 2 29 to ISO 7637 2004 Pulse 1 severity level IV function state C Pulse 2a severity level IV function state A Pulse 2b severity level IV function state C Pulse 3a severity level IV function state A Pulse 3b severity level IV function state A Pulse 4 severity level IV 24V function state A Pulse 5a seve...

Page 14: ...terface CYL inputs for time period measurement FRQ frequency inputs PWM pulse width modulated signals RxD serial interface data received TxD serial interface data transmitted VBBO supply voltage outputs VBBS supply voltage sensors module IWx IEC address for analog input IX0 xx IEC address for binary input QX0 xx IEC address for binary output digital e g two way valves PWM current controlled e g pr...

Page 15: ...mponents which can be repaired by the user The device must only be repaired by the manufacturer Dispose of the device in accordance with the national environmental regulations 9 Approvals standards Test standards and regulations 7 Technical data The EC declaration of conformity and approvals can be found at www ifm com Data sheet search CR2500 Approvals ...

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