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www.ies-synergy.com

Installation Manual

DIM016055-EN

18

Unpacking

1. Remove four (4) phillips screws from bottom of

crate and lift crate sidewalls upwards

- position 1

Unscrew lid of crate

1

1. Remove the lid of crate. You will use it to put the

charging station.

Unpacking Wallbox

2

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Summary of Contents for Wallbox G3

Page 1: ...Installation Manual for Wallbox G3 www ies synergy com DIM016055 EN_V002 ...

Page 2: ...for your own personal noncommercial use all or part of this document on any medium whatsoever without permission of IES Synergy given in writing You also agree not to establish any hypertext links to this document or its content IES Synergy does not grant any right or license for the per sonal and noncommercial use of the document or its content except for a non exclusive license to consult it on ...

Page 3: ...h power metering 1 12 Technical specification 13 Compliance 15 Derating 15 6 Handling and storage instructions 16 Storage 16 Transport 16 Equipment Handling 16 7 Installation 17 Installation rules 17 Unscrew lid of crate 18 Unpacking Wallbox 18 Unpacking 18 Open the side door 19 Unlock Wallbox bracket 19 Remove Wallbox bracket 20 Wall mounting 21 Install Wallbox bracket 21 Install Wallbox 22 Lock ...

Page 4: ...ngle phase P N GND 1x220 240VAC 31 3 phase P1 P2 P3 N GND 3x380 480VAC with power metering 31 Close input plate with cable gland 32 Close the door 32 Switch on external power supply 33 8 Commissioning 34 SIM card 34 Customer SIM card installation 34 First booting 34 Booting errors 35 Power limitation 35 9 Protecting the environment 36 Recycling Packaging 36 End of Life Recycling 36 ...

Page 5: ...symbol to avoid possible injury or death I I DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or seri ous injury I I WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or seri ous injury I I CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or mod ...

Page 6: ...the charging station IES Wall box G3 This guide must be read in integrality with others related documents This guide is intended for quali fied personnel to install on the charging stations Document scope This guide concerns the following charging station Art N WBG3 3PN Charger Art N WBG3 3P Charger Art N WBG3 1PN Charger Art N WBG3 3PN Charger with power metering Related documents Document title ...

Page 7: ...ned or show any other indication of damage This equipment employs parts such as switches and relays that tend to produce arcs or sparks and therefore when used in a garage locate in a room or enclosure provided for the purpose or not less than 500 mm 18 inches above the floor Failure to follow these instructions will result in death or serious injury I I WARNING RISK OF DAMAGE TO THE TERMINAL Do n...

Page 8: ...nal view tooltip 1 2 3 4 5 6 7 8 9 Position Description 1 Antennas 2 7 touchscreen display 3 RFID reader 4 Emergency Stop button 5 Input cable 6 Output cable 7 Key locker 8 Connector holster 9 Output DC coupler Note May change depending on version or technical modification ...

Page 9: ...lation Manual DIM016055 EN 9 Internal door view 1 2 3 4 5 Position Description 1 Optionnal modem board 2 RFID reader board 3 Modem board 4 Display board 5 OCPP board Note May change depending on version or technical modification ...

Page 10: ...escription 1 Antennas 2 External fans for heat exchanger 3 Hood stand 4 Key locker 5 Input plate cable gland 6 Emergency stop button 7 Heat exchanger 8 Extractor fan 9 Power module lid 10 CCU board 11 Distribution board 12 Output plate cable gland 13 Key locker Note May change depending on version or technical modification ...

Page 11: ...nal fans for heat exchanger 3 Hood stand 4 AC input configuration board 5 Key locker 6 Input plate cable gland 7 Emergency stop button 8 Heat exchanger 9 Extractor fan 10 8kW Module slave 1 11 8kW Module slave 0 12 8kW Module master 13 Distribution board 14 Output plate cable gland 15 Key locker Note May change depending on version or technical modification ...

Page 12: ...ystem TT TN or IT Frequency range f 50 60 Hz 10 Nominal Input current IAC 72 63A Nom Maximum Input current IAC 80A Max Power Factor PF 0 99 Nom Efficiency ɳ 95 Nom Harmonic current nominal network voltage THDi 13 Max Single phase P N GND 1x220 240VAC Mains supply single phase P N GND 1x220 240VAC 24kW Mains single phase voltage range VAC 220 240 VAC 10 Earthed electrical system TT or TN Frequency ...

Page 13: ...ax Output connector charging station side Permanent mounting Car Plug coupler COMBO 2 or CHAdeMO Output cable length 4 Meters Internal DC output protection Hardware and software short circuit protection Yes Software and Hardware over voltage protection adjustable 10 max Over temperature protection 70 C Reverse polarity protection Yes DC output Contactor Yes 2 poles Rated Current Fuse output IFUSE ...

Page 14: ...h derating 25 C to 55 C 4 Storage temperature 25 C to 60 C Relative humidity RH 10 to 95 Installation altitude Alt 2 000m Max Norms standards EC Low voltage EC directive LVD 2014 35 EU EC Electromagnetic Directive EMC 2014 30 EU Radio Equipment Directive RED 2014 53 EU Electric vehicle conductive charging system part 1 General requirement IEC 61851 1 Electric vehicle conductive charging system par...

Page 15: ...ect correlation exists between the current and ambient temperature a derating curve is provided for all charging station Minutes before derating VOUT 370VDC IOUT 65A 0 10 0 10 20 30 55 5 15 25 50 35 60 75 40 65 80 45 70 85 20 30 40 50 60 70 90 80 100 35 C 40 C 45 C 50 C 55 C Max Power ...

Page 16: ...harging station for more than a year without powering it up to avoid the deterioration of non energized electronic components Transport Throughout the transport phase take all necessary measures to keep the pallet stable Equipment Handling Wallbox G3 charging station is a 66kg equipment It must be handled by two people minimum NOTICE RISK OF DAMAGE TO THE CHARGING STATION Do not lift charger by th...

Page 17: ...in 720 mm min 1000 mm min 500 mm min 700 to 1200 mm 0 mm min Note All pertinent state regional and local safety regulations must be observed when installing and using this device Note The manufacturer cannot be held responsible for failure to follow the instructions given in this instruc tion sheet NOTICE PREMATURE AGEING OF THE CHARGING STATION Do not install charging stations outside where they ...

Page 18: ...al DIM016055 EN 18 Unpacking 1 Remove four 4 phillips screws from bottom of crate and lift crate sidewalls upwards position 1 Unscrew lid of crate 1 1 Remove the lid of crate You will use it to put the charging station Unpacking Wallbox 2 ...

Page 19: ...ergy com Installation Manual DIM016055 EN 19 1 Remove the screw 1 on side door position 1 2 Remove the side panel 1 Open the side door 3 1 Remove the nuts 3 on bracket s studs position 1 1 Unlock Wallbox bracket 4 ...

Page 20: ...www ies synergy com Installation Manual DIM016055 EN 20 1 Remove the charging station from its bracket Note Charging station must be handled by two peo ple minimum Remove Wallbox bracket 5 ...

Page 21: ...th or serious injury Mounting bracket must be affixed to suitable wall capable of supporting 264kg Mounting location should be at least 500mm above ground Mounting location should not obstruct air intake and exhaust Wall type should be concrete concrete block or brick Wall type will determine the appropriate fastener and anchor type Fasteners should be countersunk head type concrete screws or slee...

Page 22: ...he charging station onto its mounting bracket Note Due to the charger weight two people or lifting equipment are required to lift and handle the charging station Install Wallbox 2 1 Tighten the nuts 3 on bracket s studs position 1 1 Lock the Wallbox on its bracket 3 ...

Page 23: ...www ies synergy com Installation Manual DIM016055 EN 23 1 Close the side panel 2 Tighten the screw 1 on side door position 1 1 Close the side door 4 ...

Page 24: ... insulation or any other signs of damage A cord extension set or second cable assembly or adaptator must not be used in addition to the coupler cable assembly for the connection into the vehicle Failure to follow these instructions will result in death or serious injury 1 Using bracket as a template level and mark drill holes 2 Place the anchors and attach the bracket to the wall with screws 8 pos...

Page 25: ...www ies synergy com Installation Manual DIM016055 EN 25 1 Hold the DC output couplet on the connector hol ster Hold the connector on holster 2 ...

Page 26: ...sulation material and thickness to the grounded and ungrounded branch circuit supply conductors except that it is green with or without one or more yellow stripes is to be installed as part of the branch circuit that supplies the unit or system The grounding conductor is to be grounded to earth at the service equipment or when supplied by a separately derived system at the supply transformer 1 Acc...

Page 27: ...ion Failure to follow these instructions will result in death or serious injury 1 Remove Input plate with cable gland 3 1 Unlock the door 2 keylocks position 1 2 Open the door position 2 3 Stand the door in up position position 3 I I DANGER HAZARD OF ELECTRIC SHOCK EX PLOSION OR ARC FLASH Be sure the supply power is off before starting installation Make sure nobody can switch on power during insta...

Page 28: ... the housing power is left cable gland I I DANGER HAZARD OF ELECTRIC SHOCK EX PLOSION OR ARC FLASH Be sure the supply power is off before starting installation Make sure nobody can switch on power during installation Failure to follow these instructions will result in death or serious injury Pass the power cable 4 ...

Page 29: ...lta configuration without neutral 3x208 240VAC For AC input connection see step 5B 3 Single phase 220 240VAC For AC input connection see step 5C 4 3 phase in wye configuration with neutral 3x380 480VAC with power metering The values returned by this card are given as an indication and can not be used to make payment For AC input connection see step 5D I I DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION ...

Page 30: ...each phase to the AC input configuration board position 2 3 phase P1 P2 P3 GND 3x208 240VAC 5B The connecting point of the unit shall be protected by a tetrapolar main circuit breaker 50A MCB curve C or equivalent and an RCD type A having a rated residual operating current not exceeding 30mA Wiring should be at minimum 5x16mm with a min imum temperature rating of 70 C copper wire Ca ble external d...

Page 31: ...board position 2 4 Connect each phase to the AC input configuration board position 3 3 phase P1 P2 P3 N GND 3x380 480VAC with power metering 5D The connecting point of the unit shall be protected by a bipolar main circuit breaker 160A MCB curve C or equivalent and an RCD type A having a rated residual operating current not exceeding 30mA Wiring should be at minimum 3x35mm with a min imum temperatu...

Page 32: ...SION OR ARC FLASH Be sure the supply power is off before starting installation Make sure nobody can switch on power during installation Failure to follow these instructions will result in death or serious injury 1 Close input plate with cable gland 6 1 Remove the door stand position 1 2 Close the door position 2 3 Lock the door 2 keylocks position 3 3 2 1 Close the door 7 ...

Page 33: ... com Installation Manual DIM016055 EN 33 1 Access to external circuit breaker 2 Switch on external circuit breaker Note Charging station is now powered starts and performs a self test Switch on external power supply 8 ...

Page 34: ... SIM on OCCP board Customer SIM card installation 1 First booting During the first power up of the charging station the display show the following messages During the booting If the display does not turn on please see the maintenance manual After booting check on backend server if the charging station is connected If the charging station is not con nected to the backend server please see the maint...

Page 35: ...ry you can limit the power delivered by the charging station on the backend server For the charging station use the OCPP frame Change Configuration to adjust the following configuration parameters Configuration parameters details Expected v a l u e type D e f a u l t value Description PowerLimit Watts 24000 Maximum power to be delivered by the charger Al low to limit the output power below 24kW Vo...

Page 36: ...ironment End of Life Recycling This product have been optimized to reduce the amount of waste produced at the end of their useful life and for better recovery of component parts and materials when following customary processing procedures Products have been designed so that their components can be processed by conventional procedures decon tamination where this is recommended reuse and or dismantl...

Page 37: ...www ies synergy com Installation Manual DIM016055 EN 37 Notes ...

Page 38: ...www ies synergy com Installation Manual DIM016055 EN 38 Notes ...

Page 39: ...www ies synergy com Installation Manual DIM016055 EN 39 Notes ...

Page 40: ...99 13 62 81 www ies synergy com DIM016055 EN_V002 March 2018 Printed on paper made with 100 post consumer fiber and 100 certified renewable energy and processed chlorine free As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication ...

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