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IES 4416, Manual

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1  Overview

This onboard LED + CAM controller can supply energy and can control up to 20 LED illumination
heads and up to 10 high speed video cameras. It is made for installation on bord of a vehicle and
may be used in crash testing scenarios. It contains internal rechargeable batteries.

In its standard version it has a standard KT (Minidau) footprint. As an option, one or two "balconys"
(see photograph, shown is the 5B balcony) below are available, that allow connection of a small or
a full size 

trailing cable

 (Lemo 3B or Lemo 5B connectors). 

Summary of Contents for 4416

Page 1: ...Revision RB16 IES 4416 Onbord LED CAM Controller SYSTEM DESCRIPTION Mobile ruggedized supply and control unit for up to 20 LED illumination heads and 10 high speed video cameras ...

Page 2: ... CAM10 port connector 8 2 8 Trailing cable connector Lemo 5B 9 3 FUNCTIONAL DESCRIPTION 11 3 1 Unknown IP 11 3 2 Setup light 11 3 3 Starting the light 11 3 4 SYNC and CONT modes 12 3 5 External sync input 12 3 6 Special Functions 12 3 7 Device shutdown timer 13 4 DIAG4400 SOFTWARE 14 4 1 Finding and connecting LED Controllers 14 4 2 CMD Tab 16 4 3 Config Tab 16 4 4 Battery Tab 18 4 5 IP Settings T...

Page 3: ...stallation on bord of a vehicle and may be used in crash testing scenarios It contains internal rechargeable batteries In its standard version it has a standard KT Minidau footprint As an option one or two balconys see photograph shown is the 5B balcony below are available that allow connection of a small or a full size trailing cable Lemo 3B or Lemo 5B connectors ...

Page 4: ...g plate which can take the acceleration force Bottom view 12 Gewinde M5 Einschraubtiefe max 8 mm 12 threads M5 depth max 8 mm 110 99 LED Controller 4416 MF01 ON OFF RDY SYN ETH TRG 90 70 50 30 LED 1 LED 2 CTL STS MAIN CAM 8 CAM 7 CAM 5 CAM 2 CAM 4 CAM 3 CAM 1 CAM 9 CAM 6 CAM 10 LED 7 LED 4 LED 5 LED 6 LED 3 LED 8 LED 9 LED 10 46 270 270 16 30 Unverschobene KT Befestigung 86 5 86 5 55 5 110 25 5 30...

Page 5: ...able below Connector type in front panel Lemo EGA 2B 318 Connector type for user cable Lemo FGA 2B 318 Pin Signal Remark 1 Ethernet A 2 Ethernet D 3 Ethernet B 4 Ethernet B 5 Ethernet C 6 7 CHGSUP Charger Input 40 48 V 1 A 8 CHGSUP as above 9 SYNC 10 SYNC 11 CHGSUP Device GND and Charger GND 12 CHGSUP as above 13 Ethernet A 14 Ethernet D 15 Ethernet C 16 17 T0 18 T0 Case The input signals SYNC and...

Page 6: ...hey can be driven from sources between 5 V and 24 V without additional resistors Functions provided START signal input to start the light READY output to signal ready status Remote front panel button control input There is also an isolated 5 V voltage source provided on this connector It makes it easy to use the optoisolated inputs from closing contacts The pinout is given in the table below Conne...

Page 7: ...C b Case Screen 2 5 LED status markers The status markers indicate Charge level of internal batteries Ethernet communication activity Sync input signal present Controller ready status During charge when external power supply is attached to MAIN connector the highest charge level LED blinks This indicates charging takes place The charging is complete if all charge indication LED s are ON Ethernet i...

Page 8: ...he following IP Default IP 192 168 1 40 This mode is indicated by blinking the ETH LED every second It is usefull to discover and set up a device with unknow IP The mode is ended by switching off the device Switching OFF the device is done by pressing the button long approx 8 seconds or more The LED s give feedback All turned off Please note that after 6 seconds the default IP mode is offered LED ...

Page 9: ...n optional 3 Ethernet D 4 Ethernet D 5 6 Ethernet A 7 Ethernet B 8 Ethernet C 9 Ethernet C 10 Ethernet B 11 Ethernet A 12 RTN 48V 13 RTN 48V 14 Data C 485 T0 quiet level 0 V 15 SUP 48V 16 SUP 48V 17 SUP 48V 18 Data C 485 T0 quiet level 5 V 19 RTN 48V 20 21 Data C Shield 22 23 24 Data A 485 START light opto input 25 Data D 485 SYNC RS 485 26 Data B 485 RDY opto output 27 28 Data B 485 RDY opto outp...

Page 10: ...0 Data E 485 SETUP LIGHT opto input 41 CAM P 42 CAM P 43 Data E Shield 44 CAM M Power pins Signal 1 CAM M 2 CAM M 3 CAM P 4 CAM P Remark This is a big connector and during handling big forces and moments could be applied but should be avoided If the connector sits tight in its socket please do not try turning it is better to try loosen it by applying moderate forces to left and right alternating ...

Page 11: ...inal parameters shutter time light level you see what you get during the set up No post adjustment of lenses is to be done then The low frequency setup can be done by feeding in an external sync signal e g from a camera or by setting the internal frequency generator to 100 fps 3 3 Starting the light The light can be started by pressing the front panel button once or twice software command electric...

Page 12: ...pplying an external signal of 1000 Hz then the cameras and lights will see one pulse 250 µs every 1 ms If lowering the external frequency to 100 Hz the pulse width remains unchanged so cameras and devices will see a pulse with 250 µs every 10 ms 3 6 Special Functions Some special functions are implemented into the LED controllers These functions can be switched on or off using the Diag4400 softwar...

Page 13: ...ontrollers have an internal shutdown timer with a user settable value see Diag4400 Devices will be ON as long as external power is applied If no external power is present timer counts down and finally switches off the device This prevents forgotten devices from drawing the battery empty A special value 255 can be used for the timer In this case the shutdown is disabled and it is in users responsib...

Page 14: ...inding and connecting LED Controllers At first a proper INI file should be prepared text editor See an example below The port setting UDP tells the software with what type of interface it should communicate with the controller UDP is the default setting for ethernet communications The IPSEARCHLIST provides a set of IP numbers and controller serial numbers It should contain at least one entry After...

Page 15: ...address If the IP is not known a broadcast into the network can be done 255 255 255 255 This may be rejected from your network In smaller networks or peer to peer cabling you may use the broadcast plus the 0000 to find a device with absolutely no preliminary information of it Only the PC must be in the same network as the controller a general requirement of ethernet networking If connection to an ...

Page 16: ...rom here and see the answers Also all buttons from all tabs of the software do the same sending commands and processing the answers The commands are always four big letters like IDFY which is a mnemonic for the word identify The answers are shown in the big text box for manual evaluation Text here can be marked and deleted delete all from the mouse context menu to clean up the area from time to ti...

Page 17: ...ng for helping to find devices with the SRCH command All devices in an RS 485 network should be set to different delays so after a broadcast they will respond one after another making it likely to be found If all devices would respond simultaneously only garbage answers will be produced an finding is difficult Special function settings is a bitmask for special functions These are device specific a...

Page 18: ...n is good for stand alone applications 4 4 Battery Tab This tab shows the state of charge in percent the load current and the individual cell voltages Cell voltages are colored green if they are in a normal range and colored orange if abnormal The values are only updated on entering the tab not polled automatically 4 5 IP Settings Tab This tab displays the IP setting of the device It may be change...

Page 19: ...ing the Poll GSTS and or PollLGIN boxes The periodical refresh causes communication traffic every second and fills the answer textbox on CMD tab quickly It is not a general problem but may not be wanted for diagnostic purposes This is why polling can must be checked yes no Polling GSTS GSTS is the command used for this poll it is a mnemonic for get status delivers the maximum temperature of all co...

Page 20: ... fail flag indicating an LED head failed to illuminate requires proper setup SLJB temperature limit flags see functional description SYNCEXT flag indicating an external sync signal Polling LGIN lamp group information delivers the temperatures for every LED head and the so called ready bits for every LED head This bit is set if the light is illuminated The LED controller 4416 has three lamp groups ...

Page 21: ...Germany hereby declare in sole responsibility that our product IES 4416 LED Controller complies in conception and production with the following EU standards 2014 30 EG EMC Applied standards EN 61000 6 2 EN 61000 6 4 If any modifications are applied from the end user this declaration is invalid 2016 06 01 Date Dr Ing U Bahr company owner ...

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