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IEF Werner Module 60/33 Operating Instructions Manual Download Page 58

 

 

Module 60/33 

58 - 59 

Operating Instructions | Translation (EN) of the original instructions (DE) 

 

 

 

IEF

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Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de

 

 

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Z-Pos. 

Item no. 

Designation 

240 

026481 

Dampener green PUR 80 Shore 

245 

1008664 

Centring sleeve, type: ZBH-7 

250 

626745 

Cylindrical screw, zinc-plated, DIN-no.: 912, type: M5 x 55 

260 

626175 

Oval-head screw, stainless steel, ISO 7380, type: M4 x 8 V2A 

270 

627576 

Threaded pin, zinc-plated, DIN-no.: 913, type: M5 x 10 

280 

626338 

Cylindrical pin DIN-no.: 6325, type: 6m6 x 16 

290 

627120 

Cylindrical pin DIN-no.: 6325, type: 4m6 x 16 

300 

626037 

Cylindrical screw, tin-plated, ISO 4762, type: M6 x 20 

310 

626710 

Cylindrical screw, tin-plated, ISO 4762, type: M4 x 8 

315 

626028 

Circlip DIN-no.: 471, type: 12 x 1 

330 

1126543 

Switching strip profiLINE 200 

340 

1145198 

Adapter piece 

350 

025626 

Retaining plate 

360 

1095649 

Installation plug M12-5pin. compl., type: RSFM M12x1 

390 

725163 

Installation plug, round, type: SFV 50/6 

400 

025165 

Induction switch NC normally closed contact, type: IKF05BADKX-62602 

410 

726744 

Induction switch NO normally open contact, type: IKF05BBDKX-62619 

420 

028585 

Limit switch, type: easyLINE 

430 

626485 

Cylindrical screw, tin-plated, ISO 4762, type: M4 x 30 

440 

625181 

Threaded pin, zinc-plated, DIN-no.: 913, type: M4 x 4 

450 

627630 

Lens-head screw, zinc-plated, DIN-no.: ISO 7380, type: M3 x 8 

460 

626985 

Cylindrical screw, tin-plated, ISO 4762, type: M5 x 60 

470 

1045945 

Slot nut, type: Module 90/15 

480 

1147099 

Cylindrical screw, DIN-no.: 912 / ISO 4762, type: M4 x 8 – 12.9 

 
 

Summary of Contents for Module 60/33

Page 1: ...Translation EN of the original instructions DE EN IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief werner de Operating Instructions Product name Module 60 33 Product ID 1145680 ...

Page 2: ......

Page 3: ...se operating instructions Supplier Manufacturer IEF Werner GmbH Wendelhofstraße 6 78120 Furtwangen Germany Phone 49 7723 925 0 Telefax 49 7723 925 100 www ief Werner de info IEF Werner de Service Find your IEF service station on our website http www ief de Legal Note All rights including translation reserved No part of the work must be reproduced in any manner print copy microfilm or other method ...

Page 4: ...nuary 2020 Change of the main assembly drawing due to new parts No 1147099 Trademarks and trade names are used without any warranty of their free usability Texts and examples have been created with great care Nevertheless errors cannot be excluded IEF Werner GmbH does not assume legal responsibility nor any liability for missing or incorrect statements or their consequences IEF Werner GmbH reserve...

Page 5: ... Instructions 19 5 1 Installation Position 19 5 2 Description of the drive concept pulley principle 21 5 3 Cross installation 22 5 4 Attachment 23 5 4 1 Standard design module 60 33 23 5 4 2 Module 60 33 ZOM 24 5 4 3 Module 60 33 ZOM with adapter for cross installation 24 5 4 4 Installation of Actuators 25 5 5 Motor attachment versions and gear types 26 5 6 Accessories 27 5 6 1 Mechanical stop 27 ...

Page 6: ...ng of the toothed belt tension 41 8 2 Replace toothed belt 42 8 2 1 Module 60 33 42 8 2 2 Module 60 33 ZOM 44 8 3 Exchange guide carriages guide rail 46 8 3 1 Exchange guide carriages module 60 33 46 8 3 2 Exchange guide carriages module 60 33 ZOM 48 8 4 Reference sides 50 8 4 1 Module 60 33 50 8 4 2 Module 60 33 ZOM 51 9 Parts Lists and Drawings 52 9 1 Module 60 33 parts list TG1002894 52 9 2 Mod...

Page 7: ...n Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility Directive 2014 35 EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain voltage ...

Page 8: ......

Page 9: ...cx 2 Safety 2 1 Definition of Warning Notes DANGER Indicates danger Non observance of the safety provisions causes death WARNING Indicates potential danger Non observance of the safety provisions may cause death or severe injury CAUTION Indicates potential danger Non observance of the safety provisions may cause injury NOTE Indicates potential danger Non observance of the safety provisions may cau...

Page 10: ...al voltage The system must be powered down for all assembly disassembly or repair work Non observance of the safety provisions may cause death WARNING Linear modules must only be operated with their protective devices Linear modules always have to be operated in connection with suitable safety devices e g safety cell protective room protective housing light curtain CAUTION Do not remove plugs or c...

Page 11: ...dule 60 33_R1b docx 2 3 Special Hazard Warnings In addition this instructions also contains the following special hazard warnings WARNING Warning of shearing off of limbs These points of the components pose the danger of shearing off of limbs in operation WARNING Warning of crushing of limbs These points of the components pose the danger of crushing of limbs in operation Dangers at the module 60 3...

Page 12: ...ctions DE IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Dangers at the module 60 33 ZOM Please observe that the middle assembly in Figure 2 top is also subject to the dangers named in Figure 1 11 ...

Page 13: ...of a vertical axis In combination with many standardised assembly elements as well as the other components of IEF Werner GmbH it can be used to build complex multi axis positioning systems as well The ZOM design is intended for combination with a second linear unit e g module 115 42 or module 160 15 In this design the motor is placed fixed at the end of the second linear unit Linear unit module 60...

Page 14: ......

Page 15: ...d by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 4 Description of the main assemblies 4 1 Standard design module 60 33 Overview main assemblies module 60 33 design standard figure 1 of 3 Basic body coloured Toothed belt Shaft housing Adapter plate Planetary gear coloured Bracket plate Counterpiece spanner End plates Concealed Installation plug connector ...

Page 16: ...angen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Continuation of the figures of the main assemblies design standard Overview main assemblies module 60 33 design standard figure 2 of 3 Toothed belt Deflector rollers Counterpiece tensioner Belt receptacle 2x Toothed lock washer with clamping set drive side ...

Page 17: ...Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Continuation of the figures of the main assemblies design standard Adapter plate concealed view on the rear Overview main assemblies module 60 33 design standard figure 3 of 3 Toothed belt Inductive switch initiator Guide carriage 2x Installation plug connector Guide rail shown transparent ...

Page 18: ...dule 60 33_R1b docx 4 2 Module 60 33 ZOM Overview main assemblies module 60 33 design ZOM figure 1 of 2 Basic body Toothed belt Adapter plate End plate 2x Gear housing Housing for toothed belt attachment Overview main assemblies module 60 33 design ZOM figure 2 of 2 Toothed belt Deflector rollers Clamping block Belt receptacle Counterpiece belt tensioner Toothed disc with clamping set Planetary ge...

Page 19: ...1145680_Module 60 33_R1b docx 5 Assembly Instructions 5 1 Installation Position The linear unit module 60 33 is primarily intended for vertical use Module 60 33 vertical use At horizontal use the torque load on the ball bearings should not get too high Module 60 33 horizontal use under observation of the torque load Load table Force F 547 188 106 67 43 26 Length mm 100 280 460 640 820 1000 ...

Page 20: ...e original instructions DE IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx The linear unit module 60 33 ZOM is also primarily intended for vertical use Module 60 33 ZOM vertical use ...

Page 21: ... DE 21 59 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 5 2 Description of the drive concept pulley principle Module 60 33 running direction clockwise Module 60 33 ZOM running direction clockwise ...

Page 22: ...oss installation The cross installation of module 60 33 or module 60 33 ZOM with module 115 42 or module 160 15 is possible without any further plates or adapters A mirrored placement or placement turned by 180 is possible as well Examples Transverse installation module 60 33 with module 160 15 Transverse installation module 60 33 ZOM with module 160 15 Cross installation module 60 33 and module 6...

Page 23: ...he original instructions DE 23 59 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 5 4 Attachment 5 4 1 Standard design module 60 33 Attachment of module 60 33 standard design ...

Page 24: ...ndelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 5 4 2 Module 60 33 ZOM Attachment of module 60 33 ZOM design stand alone 5 4 3 Module 60 33 ZOM with adapter for cross installation Attachment of module 60 33 ZOM design with adapter for accessory ...

Page 25: ... GmbH MAN_EN_1145680_Module 60 33_R1b docx 5 4 4 Installation of Actuators The actuators cylinders pick up modules etc that are to be installed on the linear unit can be attached via the drilling pattern on the end plate When using accessory units such as rotary tables special end plates are used and the attachment option of the accessory unit applies Installation of Actuators ...

Page 26: ...erner GmbH MAN_EN_1145680_Module 60 33_R1b docx 5 5 Motor attachment versions and gear types Generally four different designs of planetary gear types are available Both motors by IEF Werner GmbH and customer specific motors can be attached to these gears Overview motor attachment versions with gear types Gear type PLE60 Gear type WPLE 60 Gear type PLN70 Gear type WPLN 70 ...

Page 27: ...ions DE 27 59 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 5 6 Accessories 5 6 1 Mechanical stop Module 60 33 with mechanical stop Mechanical stop Attachment with slot nut article no 1024461 ...

Page 28: ...electrical equipment of machinery part 1 general requirements Optionally an additional reference point switch PNP normally open contacts article no 726744 see Figure 23 29 can be installed in module 60 33 also subsequently The active button is marked with a coloured circle Normally closed contacts are marked with a green normally open contact with a red dot The initiators and their supply lines ar...

Page 29: ...ructions DE 29 59 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Connection assignment NC normally closed Connection assignment NO normally open Scaled sketch of inductive proximity switch ...

Page 30: ...ww ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 5 7 2 Limit switches Plug assignment for M12 plug Pin No Assignment IEF Werner cable 1 24 V brown 2 Limit switch negative direction green 3 0 V white 4 Limit switch positive direction yellow 5 Reference switch grey Plug assignment M12 plug for reference and limit switch ...

Page 31: ...ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Plug assignment for IEF standard plug optional Pin No Assignment IEF Werner cable 1 24 V brown 2 Limit switch negative direction green 3 0 V white 4 Limit switch positive direction yellow 5 Reference switch grey Plug assignment IEF standard plug for reference and limit switch ...

Page 32: ... Operating temperature 25 C 70 C Protection class IP 65 Short circuit proof yes Protected against polarity reversal yes 5 7 4 Cable Routing For all moving cables suitable cable routing has to be used to effectively prevent cable breaks The minimum radius rmin for cable routing chains is calculated for IEF Werner cables according to the following formula rmin 10 x cable diameter When different cabl...

Page 33: ...ight at stroke 100 mm without motor and gearbox 7 kg 8 kg including moved mass at stroke 100 mm without motor and 3 07 kg Weight increase per 40 mm stroke 0 24kg 40 mm Maximum movement speed depending on load and gearbox 2 2 m s Repeat accuracy 0 05 mm Toothed belt width 25 mm AT5 Rope pull resistance toothed belt 2 x 1750 N Tearing force toothed belt 2 x 4000 N Geometrical moment of inertia of th...

Page 34: ...6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 5 8 3 Type Label The type label is attached in the following positions Positions of the type label at the module 60 33 Type Label Type label standard design Part number Serial number Type destination Feed constant motor turn ...

Page 35: ... GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Positions of the rating plates for the module 60 33 Type label right or A1 Type label left Type label ZOM design Part number Serial number Type destination Feed constant motor turn ...

Page 36: ......

Page 37: ...nstructions Only use genuine spare parts since IEF Werner GmbH will not assume any warranty otherwise 6 1 Lubrication of Guide Carriage The guide carriages are equipped with long time lubrication for a running output or 1000 km in the factory We recommend regularly relubricating the guide carriage after this Relubrication takes place by a manual surge press IEF Werner item no 1055123 using two lub...

Page 38: ......

Page 39: ...tect linear module from strong contamination Belt tension too high Relieve belt a little Belt contaminated or run in Clean belt replace if necessary Sprocket run in Replace sprocket Bearing of the deflector roller defective Replace deflector roller with bearing Motor or gearbox aligned incorrectly Align motor or gearbox Gearbox or counter bearing of the gearbox sprocket defective Replace gearbox o...

Page 40: ...disengage Apply current to the brake if the brake still does not open replace motor Error in power electronics or control unit Check components replace if necessary Position loss reverse play Belt tension too low Tension belt replace if necessary Toothed disc slips through Engage clamp set tightly and secure screws with threadlocker Linear drive unit moves mechanically against the stop during the ...

Page 41: ...wn for all assembly disassembly or repair work Non observance of the safety provisions may cause death NOTE Any repairs must only be performed by specialist personnel who have read and understood these original operating instructions Only use genuine spare parts since IEF Werner GmbH will not assume any warranty otherwise 8 1 Factory setting of the toothed belt tension The toothed belt tension is ...

Page 42: ...oosening the clamping screw E 2 Disassemble cover B 3 Release the belt fastener C 4 Disassemble gear with motor D 5 Pull out defective toothed belt A 6 Check further moving parts for wear and function replace if necessary Insert new toothed belt 1 Thread in toothed belt anew guide the toothed belt with a flat screwdriver at the height of the end plates 2 Assemble gear with motor D 3 Re install the...

Page 43: ...structions DE 43 59 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Toothed belt change at the module 60 33 Toothed belt Cover Belt fastener Gearbox with motor M5 clamping screws F Sleeve ...

Page 44: ... Remove the total of four covers B 3 Release the belt fastener C 4 Pull out defective toothed belt 5 Check further moving parts for wear and function replace if necessary 6 Release housing with deflector rollers D Insert new toothed belt 1 Thread in toothed belt anew guide the toothed belt with a flat screwdriver at the height of the end plates 2 Install housing with deflector rollers D again and ...

Page 45: ...9 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Toothed belt change at the module 60 33 ZOM Toothed belt Cover 4x Belt fastener Housing with deflector rollers 4x Counter thread pins 2x M8 clamping screws ...

Page 46: ...nit into a horizontal position e g by disassembly Remove the defective guide carriage and toothed belt 1 Relieve toothed belt 2 Disassemble cover see A in Figure 34 47 the bracket plate C 3 Release and remove the belt buckle B 4 Remove the bracket plate C to take out the toothed belt 5 Disassemble one of the two end plates D 6 Remove the screws for guide carriage E and push the guide carriage off ...

Page 47: ...he guide carriage E should be on the outside re equip if necessary 4 When tightening the screws push the guide carriages E against the reference side with the entire basic body 5 Check the guide system for smooth operation 6 Install the cover of the bracket plate A and end plate D again 7 Assemble the belt fastener B 8 Tension the toothed belt until the belt fastener B is flush with the sleeve Bef...

Page 48: ...ame time as the deflector rollers H If the deflector rollers H cannot be moved axially easily disassemble the deflector housing I together with deflector rollers H 9 Push the guide carriages J from the guide 10 Clean the guide rail and check it for wear or damage grease it and replace it if necessary 11 Check further moving parts for wear and function replace if necessary 12 Place the guide carria...

Page 49: ...ioning path is 0 4 mm m and corresponds to a 120 turn of the M8 clamping screw B per 1 m belt length Before and during clamping of the toothed belt ensure that the teeth of the belt interlock with the grooves of the sprocket 10 Perform reference run and check axis position adjust if necessary Exchange guide carriages guide rail toothed belt module 60 33 ZOM Belt fastener M8 clamping screws Counter...

Page 50: ... IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 8 4 Reference sides 8 4 1 Module 60 33 Reference side of the guide carriage at the module 60 33 Reference side of the guide carriage Guide carriage Guide rail ...

Page 51: ...DE 51 59 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx 8 4 2 Module 60 33 ZOM Reference side of the guide carriage at the module 60 33 Reference side of the guide carriage Guide carriage Guide rail ...

Page 52: ...nal 50 1126524 Deflector roller module 60 33 60 1126531 Deflector roller module 60 33 70 1126544 End plate module 60 33 70 1126821 End plate for rotaryARM type Module 60 33 optional 70 1126566 End plate for rotary table 80 100 and 100 140 type Module 60 33 optional 70 1127517 End plate for flange gear PLFE64 type Module 60 33 optional 80 1126636 Slot nut M4 short 90 1126550 Slot nut M4 100 1126530...

Page 53: ...zinc plated DIN no 912 type M5 x 12 280 626059 Cylindrical screw zinc plated DIN no 912 type M5 x 16 290 1126614 Guide carriage greased with lubrication nipple left 295 1145153 Guide carriage greased with lubrication nipple right as a set 300 026481 Dampener green PUR 80 Shore 310 735189 Centring sleeve type ZBH 9 320 626037 Cylindrical screw zinc plated DIN no 912 type M6 x 20 330 627576 Threaded...

Page 54: ...ion socket profiLINE 200 470 025626 Retaining plate 480 1095649 Installation plug M12 5pin Compl type RSFM M12 x 1 480 725163 Installation plug round type SFV 50 6 490 025165 Induction switch PNP normally closed contact type IKF05BADKX 62602 500 028585 Limit switch type easyLINE 510 626485 Cylindrical screw zinc plated DIN no 912 type M4 x 30 520 625181 Threaded pin zinc plated DIN no 913 type M4 ...

Page 55: ... Instructions Translation EN of the original instructions DE 55 59 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx Exploded drawing TG1002894 ...

Page 56: ......

Page 57: ... Deflector roll 60 1126531 Deflector roll 70 1126544 End plate module 60 33 80 1126636 Slot nut M4 short 90 1126550 Slot nut M4 100 1126530 Sleeve d12 D16 110 1126529 Bolt 120 1126620 Adapter plate ZOM 130 1126537 Cover switching strip 140 1126538 Cover 150 1129512 Cover plate 160 1129509 Bearing bolt ZOM 170 1093534 Gearbox housing complete set type Module 55 gearbox 180 1123004 Belt gear type Mo...

Page 58: ...762 type M6 x 20 310 626710 Cylindrical screw tin plated ISO 4762 type M4 x 8 315 626028 Circlip DIN no 471 type 12 x 1 330 1126543 Switching strip profiLINE 200 340 1145198 Adapter piece 350 025626 Retaining plate 360 1095649 Installation plug M12 5pin compl type RSFM M12x1 390 725163 Installation plug round type SFV 50 6 400 025165 Induction switch NC normally closed contact type IKF05BADKX 6260...

Page 59: ... 33 Operating Instructions Translation EN of the original instructions DE 59 59 IEF Werner GmbH Wendelhofstraße 6 DE 78120 Furtwangen www ief de Generated by IEF Werner GmbH MAN_EN_1145680_Module 60 33_R1b docx ...

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