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Ausgabe 23/04/10

Heat pumps with freshwater technology

T H E   POWER   FAM I LY

w w w. i d m - e n e r g i e . c o m

Technical documentation

Installation instructions

TERR A CL 08-33 - HGL/BA (400V)

TERR A CL 08-33 - HGL-P/BA-P (400V)

reversible for cooling

with Navigator

®

 1.0 Control

 

812215 Rev

.7

Summary of Contents for Terra CL 08-HGL

Page 1: ...hwater technology THE POWER FAMILY w w w i d m e n e r g i e c o m Technical documentation Installation instructions TERRA CL 08 33 HGL BA 400V TERRA CL 08 33 HGL P BA P 400V reversible for cooling wi...

Page 2: ...7 Installation space 13 5 8 Corner installation 14 5 8 1 Space Required and Accessibility 14 5 8 2 Customer preparation 15 5 8 3 Accessories for corner installation 16 5 8 4 Assembly Instructions Cor...

Page 3: ...Terra CL HGL P heat pump with process reversal for cooling and IDM Hygienik with separation plate 36 7 8 Terra CL BA P heat pump with process reversal for cooling and IDM Hygienik with separation plat...

Page 4: ...hat the site of the heater is situated as far as possible from noise sensitive living areas A noise insulating door should be fitted door Construction drying and screed heating The heat pump is not de...

Page 5: ...act 1 4 Scope of deliver y Heat pump unit with suction gas cooled scroll compressor Stainless steel plate heat exchanger as condenser Finned tube Al Cu evaporator package Speed controlled radial fan S...

Page 6: ...G R 1 AG R 1 AG R 1 AG Max flow temperature C 55 55 55 55 55 55 55 55 Max operational pressure bar 3 3 3 3 3 3 3 3 Min heating circuit water volume l h 1500 1800 2200 2650 3550 4200 5250 5650 Pressure...

Page 7: ...required Design 3 Design The dimensioning of an air water heat pump should be such that the bivalence point is between 3 and 10 C This will help ensure that more than 90 of the annual heating requirem...

Page 8: ...CL 12 CL 15 CL 33 CL 20 CL 25 CL 30 0 5 10 15 20 25 30 35 40 45 20 15 10 5 0 5 10 15 20 4511 4511 EN1 EN1 W35 W35 EN1 Outsidetemperature C Heating capacity kW CL 08 CL 10 CL 12 CL 15 CL 33 CL 20 CL 25...

Page 9: ...allation instructions Terra CL 9 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 CL 08 CL 10 CL 12 CL 15 CL 33 CL 20 CL 25 CL 30 0 5 10 15 20 25 30 35 40 45 20 15 10 5 0 5 10 15 20 4511 4511 EN1 EN1 W55 W55 EN1 H...

Page 10: ...nsor lines 3 Control lines CL 12 15 heating return 4 Heating return CL 12 15 control lines 5 Condensation run off Typ b h t a d e f g i j k l m 8 1100 1535 750 640 865 690 1035 575 460 350 240 125 125...

Page 11: ...4 3 Intake box optional accessories The control cabinet contains the complete heat pump control system It is separate from the heat pump mounted on a suitable wall with the frame screws provided The...

Page 12: ...ensation run off Air source heat pumps generate condensation during operation With larger machines up to 50l of water can be extracted from the ambient air per day The condensation run off should be c...

Page 13: ...ition of the sound waves means that noise level can increase up to 3 dB 5 7 Installation space The TERRA heat pumps should be installed in a frost proof room Room temperature should be between 5 C and...

Page 14: ...enings must be insu lated with closed pore insulating material minimum thickness 50 mm 5 8 1 Space Required and Accessibility To guarantee maintenance and operation of the heat pump the following mini...

Page 15: ...the wall insulation is 50 mm 5 8 2 Customer preparation Exhaust air opening to right Exhaust air opening to left An even solid installation surface must be selected After positioning the heat pump it...

Page 16: ...n then be affixed flush with the external edge of the heat pump Additionally the horizontal elements are also lined on the front This will help ensure an optimum seal Before the machine is positioned...

Page 17: ...do this Option 1 Option 2 This method is used if there are no two external walls available As a short circuit may occur between the supply and exhaust sides with this method the inlet and outlet shoul...

Page 18: ...426 Pos 427 428 Interior installation Interior installation 5 9 1 Accessories Standard air duct Option 1 Option 2 Pos 341 Wall connection intake Pos 421 Outlet panel right left Pos 423 Duct 1000 mm P...

Page 19: ...100 12 1100 930 500 700 650 770 1100 15 1100 930 500 700 650 770 1100 TERRA CL 08 15 All dimensions in mm Standard duct Version 1 90 for 1000 mm duct length length can be cut to size as required Inter...

Page 20: ...0 650 720 1100 270 12 1100 930 500 700 650 770 1100 270 15 1100 930 500 700 650 770 1100 270 TERRA CL 08 15 All dimensions in mm Standard duct Version 2 180 for 1000 mm duct length length can be cut t...

Page 21: ...uneven this can be corrected using the adjustable machine feet The heat pump may only be moved with the panels fitted Significant pressure against the wall should be avoided If two or more ducts are a...

Page 22: ...a CL 22 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 Interior installation Interior installation 5 10 Installation Flexible air hose This option is suitable for connecting to air openings at varied heights...

Page 23: ...1000 830 620 620 650 1000 12 1100 930 720 720 650 1000 15 1100 930 720 720 650 1000 All dimensions in mm Flexible hose lateral TERRA CL 08 15 Interior installation Interior installation 5 10 1 Custome...

Page 24: ...Pos 382 Pos 344 Interior installation Interior installation 5 10 2 Accessories Flexible air hose Pos 341 Wall connection intake Pos 381 Outlet panel right left Pos 3861 Insulated air hose 5 m Pos 3862...

Page 25: ...g prepared by the customer has been insulated The heat pump may only be moved with the panels fitted Significant pressure against the wall should be avoided If there are any air gaps on the outlet or...

Page 26: ...allation 5 11 Flexible air hose with air intake box Pos 381 Outlet panel right left Pos 3861 Insulated air hose 5m Pos 3862 Insulated air hose 3m Pos 3863 Insulated air hose 2m Pos 383 Wall flange Pos...

Page 27: ...For converting the hydraulic pipework remove the left hand side pipework and the cable fittings 2 3 4 1 To remove the pipework unfasten the pipe clamps 2 and the connection angle 3 on the plate heat...

Page 28: ...laid so that the water can also flow off even at outside temperatures below 0 C A heatable siphon should be fitted Alternatively an electrical self regulating heating cable can be used that is selecte...

Page 29: ...01 Pos 301 Pos 302 Pos 303 Pos 306 Exterior installation Exterior installation 6 2 Distances Type TERRA CL A B C D E 08 10 750 1100 190 150 125 12 15 780 1200 20 880 1200 25 33 980 1300 6 3 Accessorie...

Page 30: ...heating systems which are not diffusion tight corrosion may occur on steel parts when using steel pipes steel radiators or storage tanks due to oxygen diffusion Corrosion products can be deposited in...

Page 31: ...mp see installation instructions flow meter 7 2 Terra CL HGL heat pump with IDM Hygienik with separation plate During the priority charging procedure the top area of the storage tank is charged with t...

Page 32: ...ion 7 3 Terra CL HGL heat pump with IDM Hygienik and heating buffer The Hygienik is only used to prepare tapwater and during the priority charging procedure is charged with a speed controlled charging...

Page 33: ...M41 M32 2 M42 B52 B62 B33 B42 B1 M22 HW CW RE A FS OS RE B FS Terra CL Hygienik HC A HC B Heating Side Connection Heating Side Connection When using a flow meter to measure the heat volume the sensor...

Page 34: ...rra CL BA heat pump with Hygienik and without separation plate and heating buffer For larger systems over approx 27kW with either significant hot water consumption or a very low hot water consumption...

Page 35: ...42 B52 B62 B42 B1 M22 HW CW FS OS FS Also possible to include in front of the priority valve Terra CL Hygienik Oil gas burner RE B RE A HC B HC A Heating Side Connection Heating Side Connection 7 6 Te...

Page 36: ...ling and Hygienik with separation plate T T T T M M M B A P T rH T CL T T M M T T T Hygienik TerraCL RG B RG A HK A HK B VF VF K hlventil AF WW KW SPF K hl ventil K hl ventil K ltepuffer B61 B51 B52 B...

Page 37: ...th separation plate T T T T T T M M M B A P T rH T CL T M M M T Hygienik TerraCL RG B RG A HK A HK B VF VF K hlventil AF WW KW SPF Schichttrennplatte K hl ventil K hl ventil K ltepuffer B61 B51 B52 B6...

Page 38: ...sential that a fuse design is used C or K characteristic The relevant cable cross section must be determined by the electrician All systems are equipped with a start up current limiter The heat pump i...

Page 39: ...GSM module Central processing unit H8 F6 F1 F2 H4 F8 F4 F5 H7 F10 H6 F3 H5 H1 H3 H2 SD Card Electrical connection Electrical connection 8 2 Connection Diagram Electrical Components The central unit of...

Page 40: ...with the electric wiring diagram enclosed with the heat pump 8 4 Connection lines control cabinet heat pump Connection line electric heating The supply line for the electric immersion heater can be c...

Page 41: ...ndesirable fault currents which can have different effects The effects on biological systems can only be guessed at currently but the effects on technical electrical sys tems are measurable and in the...

Page 42: ...ontained in the scope of delivery or are already installed and in any case required Air heat exchanger sensor B72 Heat pump flow sensor B33 HGL flow sensor B35 only for the HGL design Buffer tank sens...

Page 43: ...nected as three pole according to the wiring diagram enclosed Mixer open brown Mixer closed black 8 11 System Earthing When the protective conductor is connected correctly the electrical panel and the...

Page 44: ...s period If the heat pump is to be drained on the heating side for frost protection the connection hose on the heat pump return plate heat exchanger must be unfastened 9 1 1 First switch on of the hea...

Page 45: ...TH E P OW E R FA M I L Y C IDM ENERGIESYSTEME GMBH Installation instructions Terra CL 45 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 Commissioning Commissioning...

Page 46: ...T H E P OW E R FA M I L Y C IDM ENERGIESYSTEME GMBH 9 Allgemeine Beschreibung Installation instructions Terra CL 46 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 Commissioning Commissioning...

Page 47: ...considered analogously EN 378 EN 60529 EN ISO 12100 1 2 EN ISO 13857 EN 349 EN 60335 1 2 40 EN 55014 1 2 EN 60204 1 EN 61000 3 2 Concerning following products Direct evaporation heat pumps TERRA DE HG...

Page 48: ...n our website www idm energie com IDM Academy PRACTICAL KNOWLEDGE FOR SALES AND TECHNOLOGY The comprehensive range of seminars for specialists at the IDM POWER FAMILY is available to you at all times...

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