Idex HALE MIV 2.0 User Manual Download

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MANUAL P/N FSG

–

MNL

–

00216

Revision A

OPERATION INSTALLATION MAINTENANCE

MANUAL

FOR HALE MASTER INTAKE VALVE (MIV) 2.0

HALE PRODUCTS, INC.

A Unit of IDEX Corporation

607 NW 27th Ave, Ocala, FL 34475

(800) 533.3569

(800) 520.3473 (FAX)

www.haleproducts.com

Summary of Contents for HALE MIV 2.0

Page 1: ...BY HALE PRODUCTS INC ALL RIGHTS RESERVED OPERATION INSTALLATION MAINTENANCE MANUAL FOR HALE MASTER INTAKE VALVE MIV 2 0 BY HALE PRODUCTS INC A Unit of IDEX Corporation 607 NW 27th Ave Ocala FL 34475...

Page 2: ......

Page 3: ...cessary 19 2 3 How To Use This Manual 20 2 4 Disclaimer 20 2 5 Principles Of Operation 20 2 5 1 Air Bleeder Valve 21 2 5 2 Electric Motor Operated Valve HALE MIV E 21 2 5 3 Manual Handwheel Operated V...

Page 4: ...per Operation 33 4 5 MIV Component Bench Procedures 34 4 5 1 Valve Disc Replacement 34 4 5 2 Switch Replacement Bench Procedure 36 4 5 3 Relief Valve Component Replacement 39 4 5 4 Bench Procedure for...

Page 5: ...DISC POSITION MEASUREMENT 37 Figure 12 MIV Control Module 41 LIST OF TABLES Number Title Page Table 1 Relief Valve Adjustment Settings 19 Table 2 Recommended Preventive Maintenance 25 Table 3 Recommen...

Page 6: ...iv FSG MNL 00194 REVISION HISTORY CHANGE DATE AFFECTED PAGES Revision A 15 MAY 2020 All Initial Release...

Page 7: ...NOT defined within the text The names of Hale Products Inc specific devices are de fined in the associated product literature ID Identification MIV Master Intake Valve NFPA National Fire Protection As...

Page 8: ...vi THIS PAGE INTENTIONALLY BLANK...

Page 9: ...NDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN SERI OUS INJURY OR DEATH INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SE RIOUS INJURY OR DEATH INDICATES A PO...

Page 10: ...ESULT IN A SCALDING WA TER HAZARD DO NOT EXCEED OPERATING PRESSURE LIMITS OF PUMP INSTALLED PLUMBING HOSE S OR EQUIPMENT IN USE HOSE FAILURE CAN RESULT IF A HOSE IS EXPOSED TO EXCESSIVE PRESSURE OPERA...

Page 11: ...AT OPERATING PRESSURES EXCEEDING 185 PSI 13 BAR NEVER SET INTAKE RELIEF VALVE ABOVE HOSE MANUFACTURERS RATED PRESSURE ALWAYS USE THE LOWEST POSSIBLE RELIEF VALVE SETTING TO ENHANCE OPERATOR AND EQUIPM...

Page 12: ...ALVE ABV ASSEMBLY IS NOT INSTALLED A WARNING PLAC ARD MUST BE MOUNTED ON THE OPERATOR PANEL NEXT TO THE AIR BLEEDER CON TROL STATING WARNING ALL AIR MUST BE BLED FROM INTAKE HOSE PRIOR TO OPENING MIV...

Page 13: ...UIDE DOES NOT REPLACE OR SUPERSEDE THE OPERATION INSTALLATION MAINTENANCE MANUAL OR PROPER TRAINING 1 3 PPE The following is the minimum PPE required when performing maintenance Safety Glasses Work Sh...

Page 14: ...6 THIS PAGE INTENTIONALLY BLANK...

Page 15: ...n use on the fire ground The valve is available configured for manual operation using a panel mounted handwheel MIV M or for electric operation using a panel mounted switch MIV E for remote control op...

Page 16: ...o fit most standard pump compartment widths Refer to Hale Bulletin 596 for various suction tube options The side mounted valve is installed behind the pump compartment panel between the suction tube a...

Page 17: ...ides the overall mounting dimensions for various configurations of the Hale MIV When ordered as part of a new midship fire pump the valve will be pre installed on the fire pump and tested at the facto...

Page 18: ...suction tube extension and suction tube mating surfaces NOTE USE ONLY 7 16 14 UNC X 4 INCHES LONG GRADE 8 ZINC PLATED STEEL CAP SCREWS 7 16 14 UNC X 5 INCHES LONG GRADE 8 ZINC PLATED STEEL STUDS AND...

Page 19: ...DAPTER 9 O CLOCK POSITION AND TRUNNION 3 O CLOCK POSITION ARE LOCATED SEE FIGURE 3 6 Tighten all suction tube cap screws and nuts Torque to 40 lb ft 54 N m using a cross pattern 2 2 2 Mounting of Bott...

Page 20: ...r equal and insert into threaded holes on bottom of suction tube extension Torque studs to 40 ft lb 54 N m The studs are installed in holes located at the 1 o clock and 7 o clock positions when viewed...

Page 21: ...LOCATION STEP 1 BELOW PROVIDES PROCEDURES FOR MOUNTING RELIEF VALVE IN A REMOTE LOCATION 1 To Mount the relief valve in a remote location do the following a Remove the four 7 16 14 UNC X 1 inch long h...

Page 22: ...ED WITH A PLASTIC PLUG IN THE OUTBOARD CONNECTION PORT DURING INSTALLATION OF THE HALE MIV THE PLUG MUST BE REMOVED AND AN AIR BLEEDER CONTROL VALVE CONTROLLABLE AT THE PUMP OPERATOR POSI TION MUST BE...

Page 23: ...ards the top of the placard 8 Install and tighten the retaining nut on the valve body making sure the valve remains in the correct orientation 9 Install the valve handle and tighten setscrew with Alle...

Page 24: ...g pump Dependent on configuration either an additional priming pump is installed or a three way valve is installed to control priming 2 2 7 Panel Placard Handwheel and Handwheel Extension 1 Locate and...

Page 25: ...r The Packard WeatherPack end connectors are keyed and will only assemble one way 3 Connect 12 VDC power to the RED pigtail provided using 14 AWG type SXL or GXL SAE J1128 wire Make sure the power sup...

Page 26: ...TING TO ENHANCE OPERATOR AND EQUIPMENT SAFETY PER NFPA 1962 REQUIREMENTS LARGE DIAMETER HOSE MARKED SUPPLY HOSE SHALL NOT BE USED AT OPERATING PRESSURES EXCEEDING 185 PSI 13 BAR The relief valve is fa...

Page 27: ...adapter NOTE THE SHAFT AND THRUST WASHER MIV E ONLY MAY COME OUT WITH THE GEAR BOX PUSH SHAFT AND THRUST WASHER BACK INTO PLACE BEING SURE SLOT IN END OF SHAFT SEATS OVER TANG ON VALVE DISC 3 The gea...

Page 28: ...intenance sections for all aspects of maintaining the MIV system These include Preventive Maintenance Troubleshooting Corrective Maintenance Remove And Replace Instructions Within the two Maintenance...

Page 29: ...HE HOSE THIS AIR MUST BE BLED OFF WHILE THE HOSE IS CHARGING AND PRIOR TO OPENING THE HALE MIV TO PREVENT RECEIVING PUMP CAVITATION AND POSSIBLE LOSS OF PRIME LARGE DIAMETER HOSE PRESENTS A TRIPPING H...

Page 30: ...wheel on the operator panel to make sure the valve is turning Release the switch 2 5 3 Manual Handwheel Operated Valve HALE MIV M 1 To open the valve turn handwheel figure 8 in the direction indicated...

Page 31: ...s completely drained replace all caps and close all valves The Hale MIV should be kept in the closed position during cold weather WHEN THE ELECTRIC MOTOR DRIVEN VALVE IS OPERATED THE MANUAL OVERRIDE H...

Page 32: ...24 HIS PAGE INTENTIONALLY BLANK...

Page 33: ...nated Wa ter Operation Flush valve and pump with fresh water in ac cordance with departmental procedures Clean water Lubricate MIV Disc Using lubrication ports on MIV to lubricate MIV disc to ensure p...

Page 34: ...nd Port 5 remove 1 8 BSPP plug complete 2 revolutions using MIV motor manual or electric Spray 2 3 spurts of Super Lube Multi Purpose Synthetic Grease Food Grade with Silicone or equal Reinstall 1 8 B...

Page 35: ...27 THIS PAGE INTENTIONALLY BLANK...

Page 36: ......

Page 37: ...NOT supply any of the suggested tools listed Allen Wrenches or Hex Key Socket Set Ratchet s Sockets and Wrenches Torque Wrench s Or Torque Limiting Shop Rags Socket s Capable of 0 6 1 1 Nm Wire Cutte...

Page 38: ...urpose Removable Thixotropic Blue Loctite 580 Pipe Fittings Medium Strength High Temperature Slow Cure White Loctite 270 Eductor Threads High Strength High Temperature Slow Cure Green 4 2 Cleaning and...

Page 39: ...TOM is now indi cated or no symptoms exist If multiple faults exist repeat following the table using multiple passes unless the REMEDY is al ways the same and does NOT remedy the symptom When this occ...

Page 40: ...ox adapter bore MIV E Valve has water in gearbox adapter housing Water seeps between indicator cover and segment gear Install O ring P N 040 00036 000 between indicator cover and top of segment gear M...

Page 41: ...rotate past legend by about 1 4 inch STOP Try operating valve in op posite direction valve should not operate if over travel indicator moving past legend oc curred 4 Manually turn valve back in oppos...

Page 42: ...disconnect the electrical wires from the valve 4 Disconnect the relief valve discharge piping air bleeder tubing outboard primer tubing and drain tubing from the valve body 5 Remove the cap screws and...

Page 43: ...unnion to 120 lb ft 163 N m 18 Place a new O ring into the groove on the gearbox adapter Apply a light coat of Super Lube Multi Purpose Synthetic Grease Food Grade with Silicone or equal to the O ring...

Page 44: ...and open the operator panel 3 Tag and disconnect the electrical wires from the valve 4 If there is enough room to remove the gearbox and valve shaft approximately 4 inches the valve may not have to b...

Page 45: ...ical stop until it just touches the segment gear then back out to turn Lock in place 16 Connect the wiring harness and turn power on to illuminate panel placard lights 17 Manually close valve Using a...

Page 46: ...sary back out screw a small amount until lamp and stop sequence properly b Electric valves MIV E i Operate the valve open then closed See that motor stops the red light is lit and valve disc is in the...

Page 47: ...HE RELIEF VALVE BACK RELIEF VALVE ADJUSTMENT SCREW OUT TO LOWEST SETTING TO RELIEVE PRESSURE ON SPRING BEFORE REMOV ING RELIEF VALVE HOUSING SCREWS 4 Using a 3 16 inch Allen wrench remove the pressure...

Page 48: ...pen the operator panel 2 Tag and disconnect the electrical wires from the valve 3 Disconnect the relief valve discharge piping air bleeder tubing outboard primer tubing and drain tubing from the valve...

Page 49: ...41 Figure 12 MIV Control Module...

Page 50: ...42 THIS PAGE INTENTIONALLY BLANK...

Page 51: ...43 5 PARTS LIST...

Page 52: ...ODULE 16 018 1610 02 0 4 CSW HH 3 8 16 X 1 00 Z 17 007 00143 000 1 MIV ADAPTER ASSEMBLY 18 037 2110 01 0 1 SHAFT MIV ELECTRIC 19 538 00074 000 1 MIV E GEARBOX ASSEMBLY 538 00072 000 MIV M GEARBOX ASSE...

Page 53: ...ARBOX ASSEMBLY 538 00072 000 Part Number Qty Name of Part 531 00017 1 GEARBOX MIV REVERSIBLE 101 00282 1 LABEL OPEN 101 00283 1 LABEL CLOSED 019 01586 000 1 BRACKET MIV M COVER PLATE 218 0608 08 0 4 C...

Page 54: ...5 113404 007 1 ADAPTOR MIV E HANDLE 113404 004 ADAPTOR MIV E HANDLE 064 7330 00 0 1 MIV EXTENSION GROOVE PIN 513 0273 53 0 1 MIV M PLACARD HARNESS ASSEMBLY 102525 4 NUT 8 32 HEX SS 102529 4 SCREW PAN...

Page 55: ...47 THIS PAGE INTENTIONALLY BLANK...

Page 56: ...48 6 INSTALLATION DRAWING...

Page 57: ...49 STANDARD SUCTION EXTENSION 178 0063 00 0 NO BOTTOM OPENING OPTIONAL SUCTION EXTENSION 178 0063 01 0 WITH BOTTOM OPENING...

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Page 59: ...ditionally included herein is warranty information A 1 MANUFACTURER S INFORMATION Division Address Telephone Class 1 Mailing 607 NW 27th Ave Ocala FL 34475 Email https www haleproducts com 800 533 356...

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