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It is your responsibility to:
• Regularly inspect and make necessary repairs to

product in order to maintain proper operation.

• Make sure that pressure and vacuum is released

from product before starting maintenance.

MAINTENANCE

Solvent Cleaning

Use only Gast AH255B Solvent or other
non-petroleum based solvent. Do Not use kerosene
or ANY other combustible solvent to flush product.

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Disconnect electrical power supply cord before
performing maintenance on this product.

If product is hard wired into system, disconnect
electrical power at the circuit breaker or fuse box
before performing maintenance on this product.

Failure to follow these instructions can result in
death, fire or electrical shock.

Electrical Shock Hazard

WARNING

Injury Hazard

Product surfaces become very hot during operation,
allow product surfaces to cool before handling.

Air stream from product may contain solid or liquid
material that can result in eye or skin damage,
wear proper eye protection.

Clean this product in a well ventilated area.

Failure to follow these instructions can result in
burns, eye injury or other serious injury.

WA

RNING

Check that all external accessories such as relief
valves and gauges are attached to cover and are not
damaged before re-operating product.

1. Remove filters and clean with Gast AH255B

solvent or other non-petroleum based solvent.

Use compressed air to dry filters and make

sure that all moisture is removed. Reinstall filters.

Check intake and exhaust filters after first 500 hours of

operation. Clean filters and determine how frequently

filters should be checked during future operation. This

one procedure will help to assure the productʼs

performance and service life.

SHUTDOWN PROCEDURES

It is your responsibility to follow proper shutdown
procedures to prevent product damage.
NEVER ADD OIL TO THIS OIL-LESS PUMP.

Proper shutdown procedures must be followed to

prevent pump damage. Failure to do so may result in

premature pump failure. Gast Manufacturing Oil-Less

Piston Vacuum Pumps and Compressors are

constructed of ferrous metals or aluminum which are

subject to rust and corrosion when pumping

condensable vapors such as water. Follow the steps

below to assure correct storage and shutdown between

operating periods.

1. Disconnect plumbing.

2. Operate product for at least five minutes without

plumbing.

3. Run at maximum vacuum for 10 to 15 minutes.

4. Repeat step 2.

5. Disconnect power supply.

6. Plug open ports to prevent dirt or other

contaminants from entering product.

Gast will NOT guarantee field-rebuilt product
performance. For performance guarantee, the
product must be returned to a Gast Authorized
Service Facility.

Service Kit contents vary. Most contain head and

cylinder gaskets, inlet and outlet valves, piston rings

and seals and a rider ring.

SERVICE KIT INSTALLATION

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Disconnect electrical power supply cord before
installing Service Kit.

If product is hard wired into system, disconnect
electrical power at the circuit breaker or fuse box
before installing Service Kit.

Vent all air lines to release pressure or vacuum.

Failure to follow these instructions can result in
death, fire or electrical shock.

WARNING

Electrical Shock Hazard

Summary of Contents for Gast 1HAB-25 Shown

Page 1: ...Consult your Gast Distributor Representative before using at high altitudes Oil Less pump requires NO lubrication Sealed bearings are grease packed and require NO lubrication IMPORTANT PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE Thank you for purchasing this Gast product It is manufactured to the highest standards using quality materials Please follow all recommended maintenance operatio...

Page 2: ...ver the product in any way can cause the product to overheat Mounting This product can be installed in any orientation Mounting the product to a stable rigid operating surface and using shock mounts will reduce noise and vibration INSTALLATION Accessories An intake filter and or liquid trap is required for dirty environments An intake filter is installed on the pump Install the liquid trap between...

Page 3: ...agrees with that listed on product nameplate Extension cords Use only a 3 wire extension cord that has a 3 blade grounding plug Connect extension cord plug to a matching 3 slot receptacle Do not use an adapter Make sure your extension cord is in good condition Check that the gage wire of the extension cord is the correct size wire to carry the current this product will draw An undersized cord is a...

Page 4: ...irst 500 hours of operation Clean filters and determine how frequently filters should be checked during future operation This one procedure will help to assure the productʼs performance and service life SHUTDOWN PROCEDURES It is your responsibility to follow proper shutdown procedures to prevent product damage NEVER ADD OIL TO THIS OIL LESS PUMP Proper shutdown procedures must be followed to preve...

Page 5: ...ring and discard 9 Clean the cylinder head valve plate and cylinder with Gast AH255B solvent or other non petroleum based solvent Do not scratch or damage valve seal areas gasket seal areas or cylinder bore 10 Inspect cylinder bore If scoring has occurred send pump to a Gast Authorized Service Facility 11 Install new piston seals piston rings and piston rider ring on the piston The seal ring joint...

Page 6: ...1 AF560B 21 PISTON ROD 1HAE 25 1HAE 25A 1 AF560E 22 FAN 1 AF533 23 SHROUD 1 AF534 24 FOOT SUPPORT ASSEMBLY 1 AE245 25 HANDLE 1 AF554 26 CORD ASSEMBLY 1HAB 25 1HAB 25B 1 AA896 26 CORD ASSEMBLY 1HAE 25 1 AL239 26 CORD ASSEMBLY 1HAE 25A 1 AA819 SERVICE KIT 1HAB 25 1HAE 25 1 K264C SERVICE KIT 1HAB 25B 1HAE 25A 1 K264C EXPLODED PRODUCT VIEW PARTS ORDERING INFORMATION 1HAB 1HAE SERIES 1HAB 25 shown Item...

Page 7: ...OR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding any other provision of this warranty BUYERʼS REMEDY...

Page 8: ...w gastmfg com ISO 9001 14001 CERTIFIED Gast Manufacturing Inc Gast Manufacturing Inc Brenner Fiedler Assoc Gast Manufacturing Co Ltd 2550 Meadowbrook Road 505 Washington Ave 13824 Bentley Place Beech House Knaves Beech Benton Harbor MI 49022 Carlstadt NJ 07072 Cerritos CA 90701 Business Centre Loudwater TEL 616 926 6171 TEL 201 933 8484 TEL 800 843 5558 High Wycombe Bucks HP 10 9SD FAX 616 927 080...

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