background image

The Fitzpatrick Company 

 

D6B Manual Ver 1_24 Jan 2012-DRAFT.doc

 

                                              A Unit of 

Corporation

   

                         Page 20 of 49 

 

SECTION 3:   

Machine Set Up 

 
3.1 Operating 

Speeds 

 

Motors are typically supplied with base speeds of 1800 or 3600 rpm for 60 hertz duty (1500 
or 3000 rpm for 50 hertz).  Actual slip speed, as stamped on the motor nameplate, will be 
slightly less than these nominal ratings (e.g. 1750rpm, 3525 rpm, etc…).  The Fitzpatrick 
Company has designed your machine to meet the rotor operating speed(s) as defined in 
your order documents and confirmed on the 

Comminutor Specification Sheet

.   

 
The typical operating range for the D6B Comminutor is: 
 

 

1,000 – 4,600 RPM 

when using the conventional rotor 

 

 

100 – 1,000 RPM

 maximum when using a bar rotor for gentle particle size reduction 

 
With most model D6B machines, the mill rotor is directly coupled to the drive motor.  
Therefore, motor speed = rotor speed.  The D6B can also be supplied with a belt driven for 
higher speed range when explosion proof or Atex motors are required. Normally these 
motors are not allowed to exceed 1.5 times base motor speed. Most D6B machines are 
equipped for operation over a working speed range (min-to-max) which is stated on your 

Comminutor Specification Sheet

.  Motor speed is controlled by use of a variable 

frequency drive (VFD).  Depending upon the configuration of your specific D6B, speed 
control through the VFD may be accomplished by one of three control devices: 
 

1.  A manually operated speed control potentiometer, located on the base of the 

machine (older machines). 

2.  An electronic Human Interface Module (HIM) with digital readout. 

3.  Controlled by a PLC with touch screen.  This option normally used for D6B 

machines with advanced features such as Product Containment systems, 
Nitrogen Inerting / Oxygen Sensing or where the D6B is integrated as part of a 
Chilsonator granulating system. 

 

See section 4 of this manual for additional information regarding machine controls. 
 
 

 

 

Summary of Contents for FITZPATRICK D6B

Page 1: ...Comminuting Machine THE FITZPATRICK COMPANY CORPORATE HEADQUARTERS 832 INDUSTRIAL DRIVE ELMHURST IL 60126 PHONE 630 530 3333 FAX 630 530 0832 Visit us on our Web Sites For Headquarters www fitzmill co...

Page 2: ...eds 3 2 Lip Seal installation 3 3 Rotor Rotation Knife or Impact Milling 3 4 Water Jacketing 3 5 Rotary Valve Packing Adjsutment SECTION 4 ELECTRICAL CONTROLS 4 1 Comminutor Controls 4 2 Controls Inst...

Page 3: ...OPPORTUNITY TO STUDY THE CONTENTS OF THIS MANUAL WE REQUEST THAT COPIES BE PROVIDED TO THE APPROPRIATE PEOPLE FOR THEIR INITIAL STUDY AND READY REFERENCE IN ORDER THAT THE EQUIPMENT MAY BE INSTALLED O...

Page 4: ...es procedures for calibration of machine systems and instruments for machines so equipped Functional Description Optional Written functional description of the machine system and its controls Supplied...

Page 5: ...for machines supplied with security enabled software Spare Parts List Standard Includes a Recommended Spare Parts List for your machine Specification Sheet Standard Includes a detailed specification...

Page 6: ...uld be the same as indicated on the machine nameplate The serial number shown on the Comminutor Specification Sheet should agree with the numbers found on the nameplate and the chamber If they do not...

Page 7: ...machine into service Consult the REFERENCE DRAWINGS folder on your Operating Manual CD ROM or hard copy book and review the layout sub assembly cross sectional drawings and electrical drawings for yo...

Page 8: ...dust as milling is underway The operator controls can be located on the machine cabinet with electrical circuits and control devices located within the cabinet base The machine can also be supplied wi...

Page 9: ...The Fitzpatrick Company D6B Manual Ver 1_24 Jan 2012 DRAFT doc A Unit of Corporation Page 19 of 49 Figure 2 5 2 Typical Plan View for RV D6B RV Figure 2 5 3 Side View for RV D6B RV...

Page 10: ...d rotor speed The D6B can also be supplied with a belt driven for higher speed range when explosion proof or Atex motors are required Normally these motors are not allowed to exceed 1 5 times base mot...

Page 11: ...lized for producing a larger or granular end product with minimum fine powder The D6B is designed to allow operation in only one direction of rotation To switch from Knife to Impact edge milling it is...

Page 12: ...ent parts A flanged lip seal featuring two Flouraloy 72 lip seals with a built in gas purge ring between is installed as a standard feature of the D6B comminuter 3 3 1 Installing Rotor Lip Seal 1 Befo...

Page 13: ...3 of 49 3 3 2 Lip Seal Air Purge The lip seal air purge is used on machines to keep product from migrating past the seal lips It also aids in dissipating heat build up on the rotor shaft On inerting m...

Page 14: ...local conditions Check your Comminutor Specification Sheet and or machine General Arrangement Drawing to confirm if your machine includes provision for water cooling controls Inlet and outlet connecti...

Page 15: ...3 Install the packing gland and secure loosely with 2 hex head screws DO NOT TIGTHEN AT THIS TIME 4 Only after the rotor has been installed and the end caps have been bolted on the rotary valve body...

Page 16: ...T doc A Unit of Corporation Page 26 of 49 3 5 2 Rotary Valve Exploded View Packing Gland Air Inlet Connector Packing Air Seal End Cap Packing Gland Screws Infeed Rotor Shown Packing Gland on this End...

Page 17: ...from the chamber squarely before rotating out of the way If the door has been removed for cleaning simply re bolt the hinge at the point it was removed from chamber or door Install the spliced o ring...

Page 18: ...atrick Company D6B Manual Ver 1_24 Jan 2012 DRAFT doc A Unit of Corporation Page 36 of 49 6 3 2 Chamber Lip Seal 6 3 3 Rotor Key Screen Carrier Assembly Key Tightner Rotor Key Line Up Slots Knife Side...

Page 19: ...tzpatrick Company D6B Manual Ver 1_24 Jan 2012 DRAFT doc A Unit of Corporation Page 37 of 49 6 3 4 Rotor Tightening 6 3 5 Chamber Door Handknobs Rotor Wrench Articulating Hinge Chamber Dowel Pin Door...

Page 20: ...The Fitzpatrick Company D6B Manual Ver 1_24 Jan 2012 DRAFT doc A Unit of Corporation Page 38 of 49 6 3 6 Safety Bracket with Target Knob W Stud Bracket Hand knob Safety Bracket W Target Target Bore...

Page 21: ...Screen Carrier Assembly Installation The Mill Screen Carrier Assembly is symmetrically designed to clamp a milling screen securely and slide in the chamber easily with the anti galling retainers and i...

Page 22: ...Ver 1_24 Jan 2012 DRAFT doc A Unit of Corporation Page 40 of 49 6 5 2 Screen Carrier Installation 6 5 3 Screen Carrier Removal Mill Chamber Door Shown Removed Screen Carrier Assembly Uses the screen...

Reviews: