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CP4000-D

 

 

 

CENTER PUNCH TOOL 

 

 

BAND-IT IDEX, Inc.  

 

Document # P50986 Rev.A 

 

A Unit of IDEX Corporation 

 

© Copyright  

4799 Dahlia Street 

www.BAND-IT-IDEX.com

 

BAND-IT IDEX, Inc. 2021 

Denver, CO 80216-0307 USA 

 

All Rights Reserved 

P: 1-800-525-0758 

 

F: 1-800-624-3925  

13 

  

 

 

 

 

 

 

 

Trouble-Shooting 

 

1. 

Outer band slides out of buckle after installation:

  Inspect dimple depth created by punch. 

If not adequate, increase hammer force applied to punch.   

2. 

Drill clutch releases prematurely:

  Make sure Tool is fully seated on Drill (per page 4).  If 

problem persists, contact BAND-IT technical support. 

3. 

If tool does not cut off tail:

 

a.  Check the torque wheel to make sure it is on the recommended setting.  

b. 

Inspect Gripper for wear or debris, which can impact the tool’s ability to achieve the 
required tension for cut-off. See page 15 for instructions on how to access the gripper 
for cleaning or replacement.  

c.  Inspect the slot plate for wear. Excessive wear may allow the clamp buckle to interfere 

with cut-off. In this case, the Slot Plate will need to be replaced.  

4. 

Tool does not fully tension clamp:

  Check gripper assembly and tension screw for 

excessive dirt/grime build up. Lubricate tension screw if needed (see page 14).  

 

Note: 

To mitigate Drill Clutch wear, do not over-use the Drill Clutch.  When tensioning a clamp, 

let the Drill Switch go as Tension Block nears its end of travel.  Reverse drill and send Tension 
Block all the way forward for a second pull on the band. 

 

Summary of Contents for BAND-IT CP4000-D

Page 1: ...ument P50986 Rev A A Unit of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2021 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 1 Operating Instructions Cordless Center Punch Tool ...

Page 2: ... Street www BAND IT IDEX com BAND IT IDEX Inc 2021 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 2 Contents Warranty and Safety Guidelines 3 Setup Instructions 4 Tool Settings 6 Parts List 7 Exploded View 8 Clamp Application Center Punch Clamps 11 Clamp Inspection 12 Maintenance 14 ...

Page 3: ...r Detailed instructions are in this manual and the operator is advised to read it and become familiar with operating the tool IMPORTANT FOR HOSE APPLICATIONS When clamping a hose end remember that a tighter clamp keeps the fitting more secure but excess tension can damage the hose A fitting stem must have prominent barbs for proper retention inside the hose but must not be sharp to prevent cutting...

Page 4: ...Band It Center Punch Tool a First using the two 10 32 x 3 8 screws M06187 tighten the Tool Body Adapter M07697 on the Tension Tool CP0001 with 20 30 in lbs b Place the Adapter Collar M08288 over the Tool Body Adapter c Orient the Drill Clutch Pin M07187 horizontally see page 5 Figure 2 d Carefully place the Tool Body Adapter over the Drill s collar If there is any additional resistance gently rota...

Page 5: ... 800 525 0758 F 1 800 624 3925 5 Drill Clutch M04298 Note Tool Body Adapter and Adapter Collar are hidden for clarity Tension Screw M00987 CP Tool Body NOTE Alignment is critical for proper tool function Orient Drill Clutch Pin M07187 horizontally Figure 2 Align the pin within the drill clutch Figure 3 Align the end of the Tension Screw with the slot in the end of the Drill Clutch during assembly ...

Page 6: ...lter tension output Drill Trigger should be depressed fully by the operator to attain correct and consistent tension when installing clamps Tension output may vary from tool to tool at the same setting depending on condition and wear of internal components Caution Improperly tightened clamps may result in dangerous assemblies which could cause injuries or property damage Using correctly sized clam...

Page 7: ...4387 1 TRIPPER BRACKET 22 UL1219 1 HANDLE ASSEMBLY INCLUDES HANDLE HANDLE GRIP AND PINS 24 M06187 4 SCREW CAP 10 32 X 375 L 25 M06587 1 BALL 1 4 DIAMETER 26 M07387 1 BODY LEFT 27 M07487 1 BODY RIGHT 28 M07587 2 WEAR PLATE 29 M07987 2 THREADED INSERT 10 32 30 M08087 4 RIVET BLIND 125 X 328 LONG 31 M08187 4 WASHER 128 ID X 238 OD 32 M08887 1 GRIPPER 33 M09087 1 TENSION BLOCK 34 M09187 1 GRIPPER GUID...

Page 8: ...T IDEX Inc Document P50986 Rev A A Unit of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2021 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 8 Exploded View Figure 4 ...

Page 9: ... Inc Document P50986 Rev A A Unit of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2021 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 9 Tension Gripper Assembly Figure 5 ...

Page 10: ...DEX Inc Document P50986 Rev A A Unit of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2021 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 10 Tool Head Assembly Figure 6 ...

Page 11: ...h a hammer or mallet 2 Actuate drill until tension block is all the way forward against the tool body Insert clamp tail into tool head slot Set drill to clockwise rotation 6 Reverse drill and feed clamp tail out of tool 3 Actuate drill until drill s built in clutch disengages If tension block comes near its end of travel release actuator switch and reverse drill to pull more on clamp tail Excessiv...

Page 12: ... slipped out from the punched buckle remove clamp and install a new one A bad clamp may indicate that the punch was not deep enough to secure the band in place NOTE FOR HOSE APPLICATIONS When applying clamps on soft thick walled hose tension clamp then wait a full 30 seconds Clamps may be re tensioned by squeezing the Drill Trigger on the power unit a second time prior to forming the lock and cutt...

Page 13: ...el to make sure it is on the recommended setting b Inspect Gripper for wear or debris which can impact the tool s ability to achieve the required tension for cut off See page 15 for instructions on how to access the gripper for cleaning or replacement c Inspect the slot plate for wear Excessive wear may allow the clamp buckle to interfere with cut off In this case the Slot Plate will need to be re...

Page 14: ... inspect and repack front bearing with same lubricant Turn load bearing tip and small bearing tip over for a new bearing surface Bearing Detail 3 To gain access to bearing components First back off Tension Block if flush with Tool Head Then remove Tool Head Mounting Screws 4 places Tool Head Assembly should now pull free from Tool Body Use a paper clip or other thin object to push bearing componen...

Page 15: ...ockwise Remove Center Punch Tool from Drill Remove the Tool Adapter from the tool Remove Blade and load bearing tip from Tensioning Screw see bearing detail Remove one side of the Tool Body or the other not both Grasp the smooth barrel on Tension Screw and pull all the way forward until Tension Block is against the Tool Head If Tension Screw is stuck use a punch and tap the center of the screw fro...

Page 16: ...ce Punch Back off Tension Block if flush with Tool Head Remove Tool Head Mounting Screws 4 places Tool Head Assembly should now pull free from Tool Body Slide clevis pin out from Tool Head to release Punch Assembly Press out spring pin so that Punch Holder can be removed from Punch Arm Remove retaining ball and replace punch To reassemble repeat these steps in reverse order Figure 11 Punch Holder ...

Page 17: ...lace Punch Slide dowel pin out from Tool Head and remove Cut off Handle Cam subassembly Remove both socket head screws Blade Slot Plate and Spring can now be removed To remove Knife slide 3 16 pin out from Tool Head to free Knife and Cut off Rollers When reassembling Knife Rollers and 3 16 pin must be assembled before installing spring Slot Plate and Blade After reassembling tighten socket screws ...

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