6
Project Heat -
Installation and Servicing
general
INTRODUCTION
The
project heat
range of boilers are wall mounted, full
sequence, automatic spark ignition, low water content, fanned
flue, high efficiency, condensing, heating only gas boilers.
Note. Due to the high efficiency of the boiler a plume of water
vapour will form at the terminal during operation.
Central heating (CH) output is fully modulating with a range of:
15
4.8 to 15kW (16,500 to 51,300 Btu/h)
24
4.8 to 24.2kW (16,500 to 82,600 Btu/h)
A variable CH temperature control is fitted on the user control.
The boiler includes as standard:
-
Boiler frost protection
Notes
.
The appliance must be wired with a permanent live
supply, or the boiler frost protection will not operate.
The System pump must be wired to the boiler.
The boiler warranty will be invalid if these requirements
are not complied with.
The boiler casing is of white painted mild steel.
The boiler temperature control is visibly located in the control
panel on the front of the boiler.
The heat exchanger is manufactured from cast aluminium.
Note that these boilers cannot be used on systems which include
gravity circulation.
The boiler is suitable for connection to fully pumped open vented
or sealed water systems. Adequate arrangements for completely
draining the system by provision of drain cocks MUST be provided
in the installation pipework.
Pipework from the boiler is routed upwards.
A rear flue outlet kit (55/80) is available which provides a compact
installation.
OpERaTION
When there is a demand for CH, the heating system is supplied at
the selected temperature of between 30
o
C and 80
o
C.
The boiler features a comprehensive diagnostic system which
gives detailed information on the boiler status when operating,
and performance of key components to aid commissioning and
fault finding.
saFE haNDLINg
This boiler may require 2 or more operatives to move it to its
installation site, remove it from its packaging base and during
movement into its installation location. Manoeuvring the boiler
may include the use of a sack truck and involve lifting, pushing and
pulling.
Caution should be exercised during these operations.
Operatives should be knowledgeable in handling techniques when
performing these tasks and the following precautions should be
considered:
• Grip the boiler at the base.
• Be physically capable.
• Use personal protective equipment as appropriate, e.g. gloves,
safety footwear.
During all manoeuvres and handling actions, every attempt should
be made to ensure the following unless unavoidable and/or the
weight is light.
• Keep back straight.
• Avoid twisting at the waist.
• Avoid upper body/top heavy bending.
• Always grip with the palm of the hand.
• Use designated hand holds.
• Keep load as close to the body as possible.
• Always use assistance if required.
OpTIONaL ExTRa KITs
•
horizontal Flue Terminal
(600mm long)
•
horizontal Flue Terminal
(1000mm long)
• Horizontal Flue Telescopic
• Rear Flue Outlet Kit (55/80)
•
Flue Extension Ducts
(1000mm long)
15 - 24 up to 9m
•
Flue Finishing Kit (60/100)
• Flue Finishing Kit (55/80)
•
90
o
Elbow Kit
(maximum per installation).
15-up to 6 elbows
24-up to 6 elbows
•
45
o
Elbow Kit
(maximum per installation).
15-up to 6 elbows
24-up to 6 elbows
•
Concentric Flue screw Retaining Kit
•
Roof Flue Kit
(to a maximum of 7.5m)
• High Level Flue Outlet Kit - 60/100
• High Level Flue Outlet Kit - 55/80 (Rear Flue only)
• Raised Horizontal Flue Outlet Kit
• Flue Deflector Kit
• Adjustable Flue Support Bracket
• Balcony Flue Kit
• Terminal Wall Plate Kit
•
Weather Collar (Universal)
• Weather Collar (Flat Roof)
• Condensate Pump Kit
• Weather Compensation Kit
• Security Bracket Kit
• Stand-off Kit