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Page 10

15 mm

discharge

pipe

Expansion

relief valve

Typical Discharge Pipe Arrangement

Dotted line showing

alternative route with

single tundish being used

600 mm max.

P & T 

Relief 

Valve

300 mm

min.

22 mm metal pipe with continuous

fall up to 9m equivalent length (D2).

NOTES:

 

The discharge will consist of scalding

waterand steam. Asphalt, roofing felt

and non-metallic rainwater goods may

be damaged by such discharges.
It is not acceptable to discharge straight

into a soil pipe.

Discharge below

fixed grating

Fixed Grating

Trapped gully

Pressure & Temperature/expansion Relief 

Valve Pipework

The relief valve should be installed to discharge  

in accordance with G3 of the Approved 

Document of the Building Regulations and 

should be piped to where it is visible, but will 

not cause danger to persons or damage to 

materials.

The following information is taken from 

Approved Document G3 of the Building 

Regulations and is provided to assist with 

the design and installation of the discharge 

pipework. However, the information is not 

exhaustive and reference should always be 

made to Approved Document G3 of the Building 

Regulations. The final decision regarding any 

arrangements rests with Building Control and 

it is recommended that their advice is sought 

if you have any concerns regarding this aspect 

of the installation.

The two safety valves will only discharge 

water under fault conditions.  When operating 

normally water will not be discharged.  

The tundish should be vertical, located in the 

same space as the unvented hot water storage 

system and be fitted as close as possible and 

within 600mm of the safety device e.g. the 

temperature relief valve.

The discharge pipe (D2) from the tundish should 

terminate in a safe place where there is no risk 

to persons in the vicinity of the discharge, be 

of metal and:

a) Be at least one pipe size larger than the 

nominal outlet size of the safety device unless 

its total equivalent hydraulic resistance 

exceeds that of a straight pipe 9m long 

i.e. discharge pipes between 9m and 18m 

equivalent resistance length should be at 

least two sizes larger than the nominal outlet 

size of the safety device, between 18 and 

27m at least 3 sizes larger, and so on.  Bends 

must be taken into account in calculating 

the flow resistance.  Refer to the table and 

the worked example.

  An alternative approach for sizing discharge 

pipes would be to follow BS EN 806-2:2005 

Specification for design installation, testing 

and maintenance of services supplying water 

for domestic use within buildings and their 

curtilages.

b) Have a vertical section of pipe at least 

300mm long, below the tundish before any 

elbows or bends in the pipe work.

c)  Be installed with a continuous fall.

Worked Example

The example below is for G1/2 temperature relief valve with a discharge pipe (D2) 

having 4 elbows and length of 7m from the tundish to the point of discharge.

From the table below:

Maximum resistance allowed for a straight length of 22mm copper discharge 

pipe (D2) from a G1/2 temperature relief valve is: 9m subtract the resistance for 

4 x 22mm elbows at 0.8m each = 3.2m.

Therefore the maximum permitted length equates to: 5.8m.

5.8m is less than the actual length of 7m therefore calculate the next largest size.

Maximum resistance allowed for a straight length of 28mm pipe (D2) from a G1/2 

temperature relief valve equates to: 14m.

As the actual length is 7m, a 28mm (D2) copper pipe will be satisfactory.

Sizing of copper discharge pipe ‘D2’ for a temperature relief valve

with a G1/2 outlet size (as supplied)

Size of discharge 

pipework

Maximum length of 

straight pipe

(no bends or elbows)

Deduct the figure 

below from the 

maximum length for 

each bend or elbow in 

the discharge pipe

22mm

Up to 9m

0.8m

28mm

Up to 18m

1m

35mm

Up to 27m

1.4m

INSTALLATION

INSTALLATION

Summary of Contents for PRO Series

Page 1: ...safety and performance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and m...

Page 2: ...heir safety Children should be supervised at all times to ensure they do not play with the appliance This information is provided to assist generally in the selection of equipment Responsibility for s...

Page 3: ...ressure Primary heat exchanger Indirect models 6 bar Immersion heater rating 3kW 240V AC All cylinders are manufactured in accordance with the requirements of BS EN 12897 The tundish must be positione...

Page 4: ...ro Indirect Ideal Pro Indirect is an unvented hot water storage cylinder and is provided with a high efficiency internal primary coil which is designed for use with a gas or oil boiler and is suitable...

Page 5: ...Dual control overheat stat pocket 22mm 8 Primary return 22mm 9 Primary flow 22mm Part G3 loose components supplied in a separate box A Combination inlet group incorporating pressure reducing valve st...

Page 6: ...Pressure Regulator 3 bar inlet group c w balance cold supply expansion vessel connection and expansion valve set at 4 5 bar Expansion Vessel size Pre charged to 3 bar Watts kW 24hr Litres kg kg bar L...

Page 7: ...Peak Immersion Heater High Level Cold Feed 22mm Connection Off Peak Immersion Heater Low Level Volume of On Peak Water Heated Dual Control Overheat Stat 22mm Primary Return Connection 22mm Primary Fl...

Page 8: ...es 1 shower room Bedsit 0 180 1 bathroom 2 2 180 1 bathroom 4 3 180 1 bathroom separate shower room 6 4 180 1 bathroom 2 separate shower rooms or 2 bathrooms 7 5 180 2 bathrooms separate shower room 7...

Page 9: ...k is kept to a minimum Shower Fittings Aerated taps are recommended to prevent splashing Any type of shower mixing valve canbeusedaslongasboththehotandcoldsuppliesaremainsfed However allmains pressure...

Page 10: ...he discharge be of metal and a Be at least one pipe size larger than the nominaloutletsizeofthesafetydeviceunless its total equivalent hydraulic resistance exceeds that of a straight pipe 9m long i e...

Page 11: ...genuine replacement parts supplied or approved by Ideal Boilers are used All parts are available to approved installers from Ideal Boilers Tundish Hot Outlet To Drain PRV NRV Stop Tap Kitchen Cold Ta...

Page 12: ...Danger of electrocution before making any adjustments to the thermostat isolate the immersion heater from the mains electricity supply at the fuse spur unit The immersion heater thermostats incorpora...

Page 13: ...shed by means of a temporary connection between the circuit and a supply pipe provided a Listed double check valve or some other no less effective backflow prevention device is permanently connected a...

Page 14: ...opposite shows how the blending valve can be piped onsite Figure 1 shows the cold water port of the blending valve connected to the mains cold water supply before the inlet control group This arrangem...

Page 15: ...with stat Br B 4 core cable Outside Sensor Gr Ideal Logic Heat H with outside sensor For Logic System S ignore pump wiring IN L IN L N E SL2 SL1 Mains In Outside Sensor Ideal Logic Heat H with outside...

Page 16: ...R Supplied with stat Br B 4 core cable Ideal Logic Heat H without outside sensor For Logic System S ignore pump wiring IN L IN L N E SL2 SL1 Mains In 1 9 8 7 6 5 4 3 2 10 11 12 N L 1 2 3 4 OFF ON OFF...

Page 17: ...heat Stat Spade connectors required for earth connections Control Stat G Y Br R Supplied with stat Br B 4 core cable 1 9 8 7 6 5 4 3 2 10 11 12 N L 1 2 3 4 OFF ON OFF ON HW CH 1 2 3 4 Room Thermostat...

Page 18: ...ed and refilled with the mains water immediately on completion of the disinfection procedure Damage caused through a failure to do this adequately will not be covered by the warranty Forthereasonsment...

Page 19: ...ruction and blockage and are not passing any water 5 Check the condition and if necessary descale the heat exchangers in hard water areas 6 Check that water pressure downstream of pressure reducing va...

Page 20: ...s electrical ensure that the immersion heaters are isolated from the mains before re setting the energy cut out If the immersion heater s need replacing this should be done with the units supplied fro...

Page 21: ...tripped Check wiring links continuity and Re set END YES YES YES NO NO NO Switch on Set programmer Re set check wiring plumbing is correct Re set Is all wiring to the controls ok Replace thermostat Re...

Page 22: ...Clear obstructions Is system free from restrictions blockages YES NO Is pressure reducing valve in combination valve working Clean or replace as required Is expansion vessel charge pressure correct R...

Page 23: ...6748 3 Inlet group set at 3 bar c w expansion relief valve set at 4 5 bar 1 176750 4 12 litre expansion vessel 1 176751 5 18 litre expansion vessel 1 176752 6 24 litre expansion vessel 1 176753 7 35 l...

Page 24: ...Page 24...

Page 25: ...plumbed and pre wired for domestic hot water and one heating zone incorporating a sealed primary filling loop and mains cold feed inlet control components fitted The following pages only provide deta...

Page 26: ...Drawing No Sheet No For Review Andrew T 14 09 2017 StainlessLite Pro PP Floor Template MIP 926 1 1 awing No MIP 926 P1 Rev No P1 Sh1 1 A3 Tolerance 3 0mm 1 4 1 2 3 4 5a 6 7 8 9 10 Cylinder Hot Outlet...

Page 27: ...triction or valves fitted in the pipework between the boiler and the primary system safety valve 3 If the primary pipework from the boiler to the safety valve is more than 6 metres we recommend that t...

Page 28: ...Heating 2 port valve 1 XG083 2 Hot water 2 port valve 1 XG083 3 Automatic primary heating byepass valve 1 XG019 4 Automatic air vent 1 FT434 5 28mm circulator gate valves 1 XB122 6 Filling loop compr...

Page 29: ...rn Blue Or Gr Motor N OUT IN L Aux Sw HP22 2 PORT HTG VALVE Zone 1 8 N 6 7 Brn Blue Or Gr Motor N OUT IN L Aux Sw HP22 2 PORT DHW VALVE L N 13 N PUMP 15 14 N 11 10 9 PROGRAMMER N L ON ON LINKS WATER H...

Page 30: ...Page 30...

Page 31: ...tourbridge West Midlands DY8 1PA TELEPHONE 01384 442611 FAX 01384 442612 Water Savings Water Related Costs Can Be Reduced By Good Plumbing Practice TAPS MIXERS SHOWERS Unregulated 25 30 l m Regulated...

Page 32: ...As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the item...

Page 33: ...of any obsolete product and will collect and deliver to any address in England Scotland and Wales excluding all islands Our normal working times excluding Bank Holidays are 8am 6pm Monday to Friday 8...

Page 34: ...te will then be issued to the customer Heating and Hotwater Industry Council HHIC www centralheating co uk demonstrating compliance with the appropriate Building Regulations and then handed to the cus...

Page 35: ...me Telephone No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date...

Page 36: ...ning servicing of central heating systems Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal Technical Helpl...

Page 37: ......

Page 38: ......

Page 39: ...surge in flow may be experienced which disappears as the pressure in the system stabilises This is quite normal with these types of systems and does not indicate a fault In some areas the water will i...

Page 40: ...and performance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and maintenan...

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