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20017633

9

GB

4.

WORKING

4.1

COMBUSTION ADJUSTMENT

In conformity with Efficiency Directive  92/42/EEC
the application of the burner on the boiler, adjust-
ment and testing must be carried out observ-
ing the instruction manual of the boiler,
including verification of the CO and CO

2

 con-

centration in the flue gases, their tempera-
tures and the average temperature of the
water in the boiler. To suit the required appli-
ance output, choose the proper setting of the
combustion head, and the air damper opening.

4.2

COMBUSTION HEAD SETTING, 

(see fig. 9)

Setting depends on the output of the burner.
Rotate the setting screw (6) in a clockwise or
anticlockwise direction until set point marked
on the regulating rod (2) is level with the out-
side plane of the head assembly (1).
Figure 9 shows the head regulating rod set on
set point 

3

.

Example for HELIS 2 GI1210 2A burner:

The burner is installed in a 100 kW boiler. 
Taking an efficiency level of 90% the burner
should give an output of app. 110 kW with the
regulating rod set at set point 

3

 as shown in

the diagram.
The diagram is for indication purposes: to as-
sure good working from the burner we sug-
gest adjusting the combustion head according
to the boiler.

REMOVING THE HEAD ASSEMBLY

Proceed as follows to remove the head assembly:

Disconnect the connections (3 and 5).

Extract the small tube (4) and loosen the
screws (10).

Unscrew and remove the screws (7), pull
out the head assembly support (1) turning
it slightly to the right. 

Take care not to change the setting posi-
tion on the elbow-bracket (2) during dis-
mantling.

REASSEMBLING THE HEAD ASSEMBLY

Follow the above instructions in reverse, re-
turning the head assembly (1) to its original
position.

WARNING

Tighten the screws (7) completely (without
locking them); then lock them with a torque
wrench setting of 3-4 Nm.

Check there are no gas leaks from the screws during these operations.

If the pressure test point (13) should work loose, it must be correctly fixed ensuring that the hole (F) in-
side the head assembly (1) is facing downwards.

Fig. 9

S7006

Set-point

D8958

170,000

50,000

210,000

130,000

90,000

10,000

kcal/h

kW

0

8

2

4

6

210

10

50

70

110

130

150

170

190

30

90

230

250

10

270

12

916T1

91

7T

1

91

8T

1

Summary of Contents for 20017488

Page 1: ...17633 1 09 2009 Br leurs gaz air souffl Forced draught gas burners Quemadores de gas con aire soplado Fonctionnement 2 allures Two stage operation Funcionamiento a 2 llamas CODE C DIGO MODELE MODEL MO...

Page 2: ......

Page 3: ...T 9 4 1 R glage de la combustion 9 4 2 R glage de la t te de combustion 9 4 3 R glage volet d air 10 4 4 Contr le de la combustion 10 4 5 Pressostat air 11 4 6 Cycle de d marrage 11 4 7 Fonction de re...

Page 4: ...le br leur voir sch ma lectrique la page 8 KIT ROTATION MULTIBLOC Un kit sp cial qui permet d installer le br leur tourn de 180 est disponible comme repr sent la page 5 position 5 du paragraphe 3 1 P...

Page 5: ...ransformateur d allumage Primaire 230V 0 2A Secondaire 8 kV 12 mA Puissance lectrique absorb e 0 18 kW 0 35 kW 0 53 kW 1 Conditions de r f rence Temp rature 20 C Pression barom trique 1013 mbar Altitu...

Page 6: ...hambre de combustion a des dimensions similaires celles pr vues dans la norme EN 676 Par contre si le br leur doit tre accoupl une chaudi re commer ciale qui n est pas conforme la norme EN 303 ou dont...

Page 7: ...EMENT Le br leur n est pr vu que pour fonctionner sur la position 1 Les installations dans les positions 2 3 5 6 et 7 compromettent le bon fonctionnement de l appareil car el les ne garantissent pas l...

Page 8: ...bustion du br leur dans la bride 5 serrer la bride avec la vis 6 ensuite blo quer la vis 4 qui n avait pas t serr e N B le br leur peut tre fix avec la cote A variable voir fig 4 S assurer que la t te...

Page 9: ...lue si n cessaire 3 6 SCHEMA ALIMENTATION DU GAZ RAMPE GAZ BRULEUR D UTILISATION CONNEXIONS EMPLOI TYPE ENTREE SORTIE MB ZRDLE 405 B01 HELIS 2 GI710 2A Rp 3 4 Bride 2 Gaz naturel et GPL MB ZRDLE 407 B...

Page 10: ...r leur s arr te en ouvrant les thermostats V rifier si le br leur se bloque en ouvrant le connecteur CN1 plac dans le fil rouge de la sonde situ l ext rieur de la bo te de contr le A LA CHARGE DE L IN...

Page 11: ...amme Le diagramme n est report qu titre indicatif il est conseill de r gler la t te en fonction des exigences requises par le type de chau di re pour obtenir des performances optima les du br leur EXT...

Page 12: ...ans la chemin e Pour r gler la puissance de 1 re et 2 me allure suivre les indications suivantes Le rapport de puissance entre la 1 re et la 2 me allure doit tre au maximum de 1 2 Exemple pour BS3D Pu...

Page 13: ...e l arriv e de combustible des vannes Pour utiliser cette fonction il est n cessaire d agir sur le bouton de d blocage quand il n y a pas commutation du thermostat limite TL BR LEUR TEINT Le temps de...

Page 14: ...u Remonter tous les composants du br leur dans leur position initiale en suivant en ordre inverse la proc dure d crite ci dessus 5 2 OP RATIONS FONDAMENTALES V rifier r guli rement si les trous du dis...

Page 15: ...nne possibles qui sont num r es dans le tableau suivant Appuyer sur le bouton de d blocage pour mettre la bo te de contr le z ro apr s l affi chage du diagnostic SIGNAL CAUSE PROBABLE 2 impulsions Un...

Page 16: ...t d allu mage et se met en s curit apr s 3 Inversion phase neutre Proc der au changement Mauvais raccordement la terre Faire un raccordement correct La sonde d ionisation est la mas se ou n est pas da...

Page 17: ...si de suite R gler le pressostat mini gaz Le br leur a tendance arracher la flamme lors du passage de la 1 re la 2 me allure Rapport de puissance entre la 1 re et la 2 me allure sup rieur 1 2 R tablir...

Page 18: ...nlever de l alt rer ne permet pas d identifier cor rectement le produit et rend les op rations d installation et d entretien difficiles et ou dangereuses 7 2 R GLES FONDAMENTALES DE S CURIT Il est int...

Page 19: ...Electrical wiring 8 4 WORKING 9 4 1 Combustion adjustment 9 4 2 Combustion head setting 9 4 3 Air damper setting 10 4 4 Combustion check 10 4 5 Air pressure switch 11 4 6 Burner start up cycle 11 4 7...

Page 20: ...age 8 MULTIBLOC ROTATION KIT There is a special kit available that can be used to install the burner turned 180 as illustrated on page 5 in position 5 in the section entitled 3 1 WORKING POSITION This...

Page 21: ...6 3 F Ignition transformer Primary 230V 0 2A Secondary 8 kV 12 mA Absorbed electrical power 0 18 kW 0 35 kW 0 53 kW 1 Reference conditions Temp 20 C Barometric pressure 1013 mbar Altitude 0 m above se...

Page 22: ...e combustion chamber dimensions are similar to those shown in the diagram EN 676 For applications where the boiler does not conform to EN 303 or where the combustion chamber is much smaller than the d...

Page 23: ...1 WORKING POSITION The burner is designed for operation in position 1 only Installation in positions 2 3 5 6 and 7 is not recommended as it is likely to hinder the unit s proper operation since air da...

Page 24: ...rner combustion head tighten the flange with the screws 6 and lock the loose screw 4 N B The burner can be fixed with the variable dimension A see fig 4 Anyway make sure that the combustion head cross...

Page 25: ...ARNING If necessary cut the tube to the right size 3 6 GAS FEEDING LINE GAS TRAIN MATCHED BURNER CONNECTIONS USE TYPE INLET OUTLET MB ZRDLE 405 B01 HELIS 2 GI710 2A Rp 3 4 Flange 2 Natural gas and LPG...

Page 26: ...he bridge TESTING Check the burner has stopped by opening the thermostats Check that the burner is blocked by opening the connector CN1 inserted in the probe red wire and located outside the control b...

Page 27: ...regulating rod set at set point 3 as shown in the diagram The diagram is for indication purposes to as sure good working from the burner we sug gest adjusting the combustion head according to the boil...

Page 28: ...output follow the instructions below Output ratio between 1st and 2nd stage must be no more than 1 2 Example for BS3D 2nd stage output required 140 kW Minimum 1st stage output no less than 70 kW Whate...

Page 29: ...ns cutting off the fuel supply to the valves To use this function the reset button must be pressed when the limit thermostat is not switched over BURNER SWITCHED OFF Post ventilation time can be set t...

Page 30: ...above but in reverse order refit all burner components as they were originally assembled 5 2 BASIC OPERATIONS Check at regular intervals that the holes of the gas head are not obstructed If they are...

Page 31: ...ossible types of malfunction which are listed in the table below To reset the control box after the diagnostics display press the lockout reset button SIGNAL PROBABLE CAUSE 2 pulses The flame does not...

Page 32: ...ed Invert them The earth connection lacks or is ineffi cient Make the earth connection efficient The ionization probe is earthed or not in contact with the flame or its wiring to the control box is br...

Page 33: ...ing the cycle to be repeated over and over Lower and set the pressure switch Burner tends to pull the flame when switching from 1st to 2nd stage Output ratio between 1st and 2nd stage greater than 1 2...

Page 34: ...Plate is tampered with removed or missing the product cannot be clearly identi fied thus making any installation or maintenance work potentially dangerous 7 2 BASIC SAFETY RULES Children or inexpert...

Page 35: ...NTO 9 4 1 Regulaci n de la combusti n 9 4 2 Regulaci n del cabezal de combusti n 9 4 3 Regulaci n del registro de aire 10 4 4 Control de la combusti n 10 4 5 Presostato aire 11 4 6 Programa de arranqu...

Page 36: ...ocar la provista junto al quemador ver esquema el ctrico en la p g 8 KIT ROTACI N MULTIBLOC Est disponible un kit especial que permite instalar el quemador girado a 180 como se representa en la p gina...

Page 37: ...50Hz Transformador de encendido Principal 230V 0 2A Secundario 8 kV 12 mA Potencia el ctrica absorbida 0 18 kW 0 35 kW 0 53 kW 1 Condiciones de referencia Temperatura 20 C Presi n barom trica 1 013 m...

Page 38: ...EN 303 y las dimensiones de su c mara de combus ti n se aproximan a las previstas en la norma EN 676 Por el contrario si el quemador se combina con una caldera comercial y no cumple con la norma EN 3...

Page 39: ...AS LOCALES 3 1 POSICI N DE FUNCIONAMIENTO El quemador est preparado para funcionar exclusivamente en la posici n 1 Instalaciones en las posiciones 2 3 5 6 7 no garantizan el cierre del registro de air...

Page 40: ...oducir el cabezal de combusti n del quemador en la brida 5 apretar la brida con el tornillo 6 luego ajustar la tuerca 4 que estaba floja N B El quemador se puede fijar con la cota A variable ver fig 4...

Page 41: ...caso de que fuese necesario cortar el tubo con la medida deseada 3 6 L NEA DE ALIMENTACI N DEL GAS RAMPA DE GAS QUEMADOR COMBINABLE UNIONES UTILIZACI N TIPO ENTRADA SALIDA MB ZRDLE 405 B01 HELIS 2 GI...

Page 42: ...el quemador abriendo los termostatos Compruebe el bloqueo del quemador en funcionamiento abriendo el conector CN1 conectado con el cable rojo de la sonda colocado en el exterior de la caja de control...

Page 43: ...la muesca 3 como se ilustra en el diagrama El diagrama es s lo indicativo para garanti zar las mejores prestaciones del quemador se aconseja regular el portaboquilla en fun ci n de las exigencias requ...

Page 44: ...asta una depresi n m xima en la chimenea de 0 5 mbar Para regular la potencia de la 1 y 2 llama respete las siguientes condiciones La relaci n de potencia entre 1 y 2 llama debe ser como m ximo de 1 2...

Page 45: ...las Para activar esta funci n es necesario utilizar el pulsador de desbloqueo cuando el termostato l mite TL no est conmutado QUEMADOR APAGADO El tiempo de post ventilaci n se puede programar para un...

Page 46: ...iguiendo el orden inverso del procedimiento descrito anteriormente ubicando todos los componentes del quemador como origi nalmente 5 2 OPERACIONES FUNDAMENTALES Controle peri dicamente la posible obst...

Page 47: ...osibles tipolog as de aver as lista das en la siguiente tabla Para reiniciar la caja de control despu s de visualizar la diagnosis visual es necesario presionar el pulsador de desbloqueo SE AL CAUSA P...

Page 48: ...ventilaci n y encen dido y se bloquea des pu s de 3s aproximadamente Est invertida la conexi n fase neutro Proceder a cambiarla Falta o es ineficaz la conexi n a tierra Restablecer la eficiencia La s...

Page 49: ...ir la regulaci n de la presi n del presostato El quemador tiende a arrancar la llama en el paso de 1 a 2 llama Relaci n de potencia entre 1 y 2 llama superior a 1 2 Restablezca la correcta relaci n m...

Page 50: ...el producto indica el n mero de matr cula el modelo y los datos principales t c nicos y prestacionales La adulteraci n extracci n falta de la Placa de identificaci n no permitir identificar el product...

Page 51: ......

Page 52: ...es Floquet 93158 Le Blanc Mesnil Cedex France T l phone 01 45 91 56 00 T l copie 01 45 91 59 90 www ideal standard fr BAXI s a SA au capital de 43 214 640 R C S Bobigny B 602 041 675 A P E 282D A BAXI...

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