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A1009091 - 661A0600_EN • A

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CHAPTER

 1

CHAPTER 1 - PRE-INSTALLATION

 

•  Artificially softened boiler/heating wa-

ter from a salt based water softener is not 

allowed on the heating side of the water 

heater

•  Distilled or RO water is not allowed on the 

heating side of the water heater 

NOTICE

Table 1 - Boiler/Heating Water Quality 

Boiler water hardness 

Less than 7 grains/gallon

pH level 

Between 6.0 and 8.0

Chlorine 

Less than 120 ppm (mg/l)

Chlorides 

Less than 150 ppm (mg/lL)

Conductivity 

100 to 300 µS/cm

TDS (Total Dissolved Solids)

 50 to 300 ppm (mg/L)

Molybdate Corrosion Inhibitor

100 to 300 ppm

Glycol

50% maximum inhibited pro-
pylene glycol only non-toxic

1.3.  Operating Restrictions

•  Maximum domestic hot water temperature is 180ºF 

(82°C) for commercial applications and 160ºF (71°C) 

for residential applications.

•  Maximum boiler water temperature is 210ºF (99° C).
•  Maximum working pressure for tank (domestic wa-

ter) is 150 psig.

•  Maximum working pressure for the coil (boiler wa-

ter) is 30 psig.

•  Water quality limitations (based on E.P.A National 

Secondary Drinking Water Regulations). See 

 Table 

2 on page 3.

In hard water areas (more than 7 grains of 

hardness) use a water softener on the cold do-

mestic supply water to the appliance to prevent 

scaling.

BEST PRACTICE

BEST PRACTICE

•  Any water conditioning system for pota-

ble domestic water must be installed and 

maintained in accordance with manufac-

turer’s specifications.

•  Do not install the water heater on any appli-

cation if the boiler piping contains non-ox-

ygen barrier tubing or if the boiler piping is 

considered an “open system”. Exposing the 

tank of the water heater to oxygen contam-

ination will lead to premature tank failure 

and denial of the warranty.

NOTICE

The MONARCH Tank Indirect Water Heater requires 

both the closed loop boiler heating water and the open 

loop domestic water to meet certain criteria to ensure 

the safe and reliable operation of the unit and to main-

tain the warranty. The guidelines laid out below must 

be followed for all installations of the MONARCH Tank 

Indirect Water Heater. 

NOTICE

Failure to follow the instructions contained in 

this section will void the Warranty. 

Summary of Contents for MONARCH 30

Page 1: ...ld be performed by a licensed plumber or gas fitter in the Common wealth of Massachusetts NOTICE This document is intended to be used by a factory trained and qualified heating contractor or service t...

Page 2: ...5 2 1 2 Commonwealth of Massachusetts Installation 5 2 1 3 T P Relief Valve Discharge Piping 5 2 2 Drain Valve 6 2 2 1 Standard Installation 6 2 3 Thermal Expansion 6 2 4 Water Hammer 6 2 5 Vacuum Br...

Page 3: ...technician should include the following 18 5 1 2 Homeowner monthly maintenance to include 18 5 2 Filling Water Heater 18 5 3 Draining Water Heater 18 5 3 1 Preparation for Draining the Tank 19 5 3 2...

Page 4: ...Domestic Priority 12 Fig 9 MONARCH System Piping with Zone Circulators 12 Fig 10 Multiple MONARCH Series Water Heater System Boiler Piping Reverse Return Balanced Flow 13 Fig 11 Multiple MONARCH Seri...

Page 5: ...hazards IndicatesrecommendationsmadebyIdealforthe installers which will help to ensure optimum op erationandlongevityoftheequipment DANGER WARNING CAUTION NOTICE BEST PRACTICE BEST PRACTICE IMPORTANT...

Page 6: ...the appliance is required Failure to comply with these instructions can result in minor property damage or injury In case of any concern please call your qualified service technician Make sure to refe...

Page 7: ...RCH wa ter heater complies with National Standard Plumbing Code provided that Boiler water including additives is practically non toxic having toxicity rating or class of 1 as listed in Clinical Toxic...

Page 8: ...30 psig Water quality limitations based on E P A National Secondary Drinking Water Regulations See Table 2 on page 3 In hard water areas more than 7 grains of hardness use a water softener on the cold...

Page 9: ...ential failure of the product and will void the warranty CAUTION During installation and during the annual maintenance the water quality must be checked and if found outside of the requirements must b...

Page 10: ...n either the heating and or domestic circuits must be taken into account Recommended top or vertical clearance is 12 minimum Refertoboilermanualforboilerclearances Fig 1 MONARCH Clearances View from t...

Page 11: ...sachusetts and in all jurisdictions requiring a vacuum breaker to be installed on the domestic cold water inlet follow these requirements The water heater shall be protected against loss of water from...

Page 12: ...a lent on the domestic cold water inlet will prevent dam age to the tank if a negative pressure is developed in the domestic supply line See manufacturer s instructions for application and installatio...

Page 13: ...Install automatic mixing valve either at the hot wa ter outlet of water heater or each hot water faucet DANGER Table 4 Piping dimensions Water Heater Model Connections inches Minimum Boiler Piping Do...

Page 14: ...nk and void the warranty Boiler water including additives must be practical ly non toxic having toxicity rating or class of 1 as listed in Clinical Toxicology of Commercial Prod ucts 5th Edition If an...

Page 15: ...n tank potable 9 Recirculation connection 10 Thermostatic mixing valve Recommended devices may be required by local codes Cold Water Inlet 6 1 12 min Heat Trap Loop Optional 12 min Heat Trap Loop Opti...

Page 16: ...mixing valve at either the hot water outlet of the water heater system or at each hot water fixture Each tank should be equipped with a drain valve see Fig 2 on page 9 Recommended for applications in...

Page 17: ...1 6 5 Cold water inlet 4 Fig 6 MONARCH System Piping with 3 Port Zone Valve Domestic Priority Fig 7 MONARCH System Piping with 2 Port Zone Valves Domestic Priority 11 A1009091 661A0600_EN A 11 CHAPTER...

Page 18: ...ld water inlet 1 2 2 2 7 7 7 4 Fig 8 MONARCH System Piping with Zone Valves Non Domestic Priority Fig 9 MONARCH System Piping with Zone Circulators 12 A1009091 661A0600_EN A 12 CHAPTER 2 CHAPTER 2 INS...

Page 19: ...ter System Boiler Piping Reverse Return Balanced Flow Fig 11 Multiple MONARCH Series Water Heater System Boiler Piping Manifold 13 A1009091 661A0600_EN A 13 CHAPTER 2 CHAPTER 2 INSTALLATION PIPING 1 S...

Page 20: ...Gallant Boiler Low Voltage Terminal 14 A1009091 661A0600_EN A 14 Chapter 3 INSTALLATION WIRING 3 1 Temperature Sensor and Drywell Gallant and Exalt boilers are equipped with a sensor that can be used...

Page 21: ...A1009091 661A0600_EN A 15 CHAPTER 3 CHAPTER 3 INSTALLATION WIRING Consumer Product Safety Commission and some states recommend temperatures set tings of 120 F or less Setting thermostat high er than 1...

Page 22: ...by allowing water to run until there is a constant flow of water 4 Close hot water faucet CAUTION WARNING CAUTION HOT WATER CAN SCALD Water temperature over 125 F can cause se vere burns instantly or...

Page 23: ...develop in the domestic water system if certain minimum water tempera tures are not maintained Failure to maintain at least 140 F 60 C domestic hot water tem perature using the Antilegionella functio...

Page 24: ...ities and their frequencies including any not listed in the following section WARNING DANGER 5 1 2 Homeowner monthly maintenance to in clude Check for air Manual air vent open and close briefly to re...

Page 25: ...a plumbing fix ture in the building until cool water is coming out of the hot water faucet Opening multiple hot water faucets will speed up the process 2 Close the DHW cold water valve and allow water...

Page 26: ...1 2 20 A1009091 661A0600_EN A 20 CHAPTER 5 Chapter 6 REPLACEMENT PARTS Fig 14 MONARCH Assembly...

Page 27: ...Tube 40 CTRKIT302 MONARCH 50 Dip Tube 50 CTRKIT303 MONARCH 60 Dip Tube 60 CTRKIT304 MONARCH 80 Dip Tube 80 CTRKIT305 MONARCH 100 Dip Tube 100 2 CTRKIT307 All Drain 1 2 Not shown SMRKIT203 MONARCH 60 t...

Page 28: ...ld Water Inlet Return to boiler Flow from boiler Drywell Drain Connection E F Fig 16 MONARCH Dimensions Top View Cold Water Inlet Hot Water Outlet Temperature and Pressure Relief Valve Connection 22 A...

Page 29: ...NPT M 3 4 3 4 3 4 3 4 1 1 T P NPT F 3 4 3 4 3 4 3 4 3 4 3 4 Drain NPT F 1 2 1 2 1 2 1 2 1 2 1 2 Drywell 1 2 1 2 1 2 1 2 1 2 1 2 Dimensions Inches A 40 1 2 50 1 2 56 1 4 64 61 73 B 21 1 6 21 1 6 26 26...

Page 30: ...ity MBH Peak Flow Gal 10 min 1st Hour Flow Gal Hour Continuous Flow Gal Hour Circulator Min GPM MONARCH 30 121 25 214 189 14 MONARCH 40 123 34 228 194 14 MONARCH 50 154 39 281 242 14 MONARCH 60 156 47...

Page 31: ......

Page 32: ...PP SST Outdoor Reset 95 AFUE High Efficiency Condensing Boiler Combi Power Range 80 110 155 175 250 299 399 MBH Turn Down Ratio up to 5 1 Natural Gas or Propane Outdoor Reset Brazed Plate Heat Exchan...

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