Ideal Boilers Ideal Esprit HE24 Installation And Servicing Manual Download

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SERVICING

Esprit -

Installation and Servicing

56 BURNER REPLACEMENT

Refer to Frame 52.

Remove the fan assembly. Refer to Frame 47.

Remove the 6 screws securing the burner (the 3
screws at the rear are extended to ease
access).

Lift off the burner from the combustion chamber.

Fit the new burner, replacing any damaged or
deteriorating sealing gasket.

Reassemble in reverse order.

Check the operation of the boiler. Refer to Frame
52.

Note.

Take care not to disturb the ionisation
probes at the front and rear of the
combustion chamber.

55 BURNER INJECTOR REPLACEMENT

Refer to Frame 52.

Disconnect the electrical leads from the fan.

Undo the gas pipe union connection to the injector
housing.

Remove the screw retaining the fan mounting
bracket.

Remove the fan and venturi assembly

Remove the 2 injector housing screws.

Withdraw the injector housing.

Fit the new injector housing complete with injector.

Reassemble in reverse order, ensuring that the new
gas seal supplied is located correctly in the injector
housing.

10.

Check operation of the boiler. Refer to Frame 52.

Mounting bracket

esp8862

Injector

Fan

Gas pipe union

esp8863

Ionisation
Probes

SER

VICING

203642-4.pmd

10/01/2008, 13:51

Summary of Contents for Ideal Esprit HE24

Page 1: ...onform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers HE24 HE30 HE35 For users guide see reverse of book For the very latest copy of literature for specification purposes please visit our website www idealboilers com where you will be able to download the relevant information in pdf format Ja...

Page 2: ...2 Esprit Installation and Servicing ...

Page 3: ...n before CH DHW and gas Page 29 Frame 31 Water and Gas Connections Assembly order for connections added Page 30 Frame 32 Filling New Frame number added Page 46 Frame 62 Diverter Valve Actuator Replacement New picture added Page 48 Frame 64 Condensate Trap Siphon Replacement New picture added Page 52 Frame 73 Diverter Valve Internal Parts Replacement New picture added Page 54 Frame 77 Water Pressur...

Page 4: ...ng pressure of water C13 C33 C53 A room sealed appliance designed for connection via ducts to a horizontal or vertical terminal which admits fresh air to the burner and discharges the products of combustion to the outside through orifices which in this case are concentric The fan is up stream of the combustion chamber I2H An appliance designed for use on 2nd Family gas Group H only The value is us...

Page 5: ...r interlock 11 For all boilers Flushing to BS 7593 13 Inhibitor 13 Central heating mode Heat input to be calculated For assistance see Technical Helpline on the back page Page Burner operating pressure n a Central heating flow temp measure and record Central heating return temp measure and record For combination boilers only Scale reducer n a Hot water mode Heat input to be calculated Max operatin...

Page 6: ...low regulator will give Due to system variations and seasonal temperature fluctuations DHW flow rates temperature rise will vary requiring adjustment at the draw off tap At low DHW draw off rate the maximum temperature is limited to 65 o C by the modulating gas control Refer also to Frame 1 Boiler Water Circuit Diagrams The boiler features a comprehensive diagnostic system which gives detailed inf...

Page 7: ...ge the Gas Safety Regulations and the above regulations SAFE HANDLING OF SUBSTANCES Care should be taken when handling the boiler insulation panels which can cause irritation to the skin No asbestos mercury or CFCs are included in any part of the boiler or its manufacture LOCATION OF BOILER The boiler must be installed on a flat and vertical wall capable of adequately supporting the weight of the ...

Page 8: ... any building 6 The air inlet products outlet duct and the terminal of the boiler MUST NOT be closer than 25mm 1 to combustible material Detailed recommendations on the protection of combustible material are given in BS 5440 1 2000 IMPORTANT It is absolutely essential to ensure in practice that products of combustion discharging from the terminal cannot re enter the building or any other adjacent ...

Page 9: ...Relief Valve Gas Valve Pump Plate Heat Exchanger Water Pressure Gauge Condensate Siphon Divertor Valve Sump Heat Exchanger Fan Expansion Vessel Burner Automatic Air Vent Pressure Relief Valve Gas Valve Pump Plate Heat Exchanger Water Pressure Gauge Divertor Valve Sump Heat Exchanger Fan Condensate Drain Condensate Drain DHW Out Gas DHW In PRV CH Flow Gas CH Return PRV Condensate Siphon ...

Page 10: ...NLY Horizontal length of flue Top clearance from centre line of boiler required MIN to outside wall Dim A HE24 HE30 HE35 0 5 m 0 5 m 0 5 m 160 mm 1 0 m 1 0 m 1 0 m 170 mm 1 5 m 1 5 m 1 5 m 185 mm 2 0 m 2 0 m 2 0 m 200 mm 2 5 m 2 5 m 2 5 m 210 mm 3 0 m 3 0 m 3 0 m 225 mm 3 5 m 3 5 m N A 250 mm 4 0 m 4 0 m N A 260 mm 4 5 m 4 5 m N A 265 mm 5 0 m 5 0 m N A 275 mm 5 5 m 5 5 m N A 290 mm 6 0 m 6 0 m N ...

Page 11: ...rature control over a living dining area or hallway having a heating requirement of at least 10 of the boiler heat output should be achieved using a room thermostat whilst other rooms are individually controlled by thermostatic radiator valves However if the system employs thermostatic radiator valves on all radiators or two port valves without end switches then a bypass circuit is incorporated wi...

Page 12: ...thest from the boiler 3 The boilers are suitable for connection to most types of washing machine and dishwasher appliances 4 When connecting to suitable showers ensure that a The cold inlet to the boiler is fitted with an approved anti vacuum or syphon non return valve b Hot and cold water supplies to the shower are of equal pressure The boiler is fitted with an automatic bypass BALANCING 1 Set th...

Page 13: ...treatment to prevent lime scale may be necessary however the use of artificially softened water is NOT permitted 4 Under no circumstances should the boiler be fired before the system has been thoroughly flushed DOMESTIC HOT WATER In hard water areas where main water can exceed 200ppm Total Hardness as defined by BS 7593 1993 Table 2 a scale reducing device should be fitted into the boiler cold sup...

Page 14: ...rap Siphon 25 User Control PCB 26 PCB Primary Controls 27 Mains Switch 28 Pre Heat Winter Summer Switch 29 Wall Mounting Bracket 30 Turret Gasket 31 Spark Generator 32 Ignition Lead 33 Connection Pipes 34 Flow Regulator 35 Pressure Relief Valve 36 Expansion Vessel 37 Expansion Vessel Pipe 38 Pressure Gauge 39 DHW Thermistor 40 Diverter Valve Head 41 Diverter Valve Cartridge 42 Flow Group Manifold ...

Page 15: ...tion and Servicing 8 BOILER ASSEMBLY Exploded View 13 19 12 11 30 6 18 31 8 86 46 9 23 22 10 3 91 32 21 20 53 15 54 52 33 51 35 37 43 42 39 47 41 5 48 45 49 34 50 44 78 4 30 29 36 64 65 25 38 26 71 7 17 14 16 1 2 24 28 27 40 Esp9176 ...

Page 16: ...alve Pack Filling Loop Pack DHW Pack Accessory Pack 1 Screws x 3 2 Wall Plugs x3 3 1 2 Fibre washer spare x 1 4 1 2 Gas washer blue spare x 1 5 3 4 Fibre washer spare x 1 Gas Pack 1 Gas Cock x 1 2 1 2 Gas washer blue x 1 3 Gas Inlet Bend 15mm x 1 Return Valve Pack 1 Return Valve Assembly 2 Outlet bend 22mm 3 Fibre Washer Flow Valve Pack 1 Outlet bend 22mm x 1 2 22mm CH valve c w drain nut olive x ...

Page 17: ... 30 6M HORIZONTAL FLUE HE35 3M HORIZONTAL FLUE HE24 30 35 7 5M ROOF FLUE HE 24 30 35 5M PRIMARY AND 17M SECONDARY IS A TYPICAL MAX FLUE LENGTH For alternative details refer to Powered Vertical Instructions 90O ELBOW KIT 60 100 EQUIVALENT FLUE LENGTH RESISTANCE 1M 45O ELBOW KIT 60 100 EQUIVALENT FLUE LENGTH RESISTANCE 0 6M HE24 HE30 HE35 18M TOTAL AIR PLUS FLUE DUCT 60 60 TWIN FLUE KIT HE24 HE30 HE...

Page 18: ... holes and the rear flue outlet hole centre for standard installation Care MUST be taken to ensure the correct holes are drilled 1 Tape template into the selected position Ensure squareness by hanging a plumbline as shown 2 If fitting a side flue extend the flue centre line onto the side wall and measure in 169mm for standard installation Note If using stand off kit distance increases to 206mm 3 M...

Page 19: ...ndicated in drawing 3 Using a 3 5mm drill bit drill two holes in outer air duct taking care not to pierce plastic inner flue 4 Fix to length using self tappers provided 5 Seal out air duct using the tape provided 15 SETTING THE FLUE SIDE Wall thicknesses of 140 to 365mm Note a If using the extension ducts go to Frame 16 b For shorter flue requirements use non telescopic b pack 1 Measure and note w...

Page 20: ...ew 4 off nm8732 nm8762 Boiler Standard flue Terminal grille Flue length Extension flue Use a maximum of 6m extended flue ONLY HE24 30 Use a maximum of 3m extended flue ONLY HE35 Because of the flexibility of the telescopic flue terminal it is not always necessary to cut an extension pack 1 Measure the total flue length from the centre of the boiler outlet to the outside wall 2 Subtract 70mm from t...

Page 21: ...he 3 sets of slots in left right and centre bank Ensuring that at least one of the screws is fitted into a top slot esp8817 Example of fixing 20 MOUNTING THE BOILER 1 Ensure the plastic plugs are removed from both the CH and DHW connections before mounting the boiler 2 Lift the boiler onto the wall mounting plate refer to the Introduction section for safe handling advice locating it over the top a...

Page 22: ...nal plastic pipework is 3m and must be insulated The drain outlet on the boiler is standard 21 5mm overflow pipe and is suitable for either push fit or solvent weld applications This size must not be reduced in any part of its length The boiler includes as standard a 75mm condensate trap The condensate trap also includes a siphon to reduce the possibility of freezing in the drain outlet BOILER esp...

Page 23: ...TO SOILAND VENT STACK Make connection to SVP using a solvent welded saddle BOILER External wall Ground Level Termination to Soak away cla7774 minimum 500mm BOILER External wall Ground Level Open end of pipe direct into gulley below grating but above water level DRAIN cla7775 4 TERMINATION TO SOAKAWAY 5 TERMINATION TO DRAIN GULLEY INSTALLATION ...

Page 24: ... 3 Locate the flue turret on the top of the boiler ensuring that the turret gasket is in place Also ensure the turret is located concentric with the flue aperture on the boiler top panel Check that the flue seal located in the top of the flue manifold is secure and giving an effective seal 4 Secure the flue turret on top of the boiler by inserting the open ends of the turret clamp under the 2 stud...

Page 25: ... collar or Universal weather collar ACCESSORIES Flue Duct Extension Kits are available for flue lengths extending beyond 1m These packs contain 1m extension ducts and may be cut to the desired length If the offset vertical option is used an elbow Kit is required For a full accessories list refer to page 6 Optional Extras and Frames 26 and 28 Flue Arrangement Flue duct support Vertical connector UI...

Page 26: ...oned so that products of combustion can safely disperse at all times Pluming may occur at the termination so where possible terminal positions where this could cause a nuisance should be avoided Minimum dimensions are shown below Terminal Position Minimum Dimension Directly below an opening air brick windows etc 300 mm Below plastic painted gutters 300 mm Painted surface 300 mm Below eaves or balc...

Page 27: ...27 INSTALLATION Esprit Installation and Servicing FLUE OUTLET rf8737 rf8738 28 FLUE ARRANGEMENT Note The equivalent flue length resistance of the elbow kits are 90o elbow kit 1m 45o elbow kit 0 6m ...

Page 28: ...e weather collar 1 esp8850 2 Extension Duct Vertical connector Turret clamp 3 nm8743 X 4 2 Push fit the vertical connector supplied separately into the boiler flue connection and retain with the turret clamp and securing screw supplied with the boiler ENSURING THE GASKETSINTHEBOILERFLUEOUTLETARECORRECTLY FITTED 3 Push fit extension duct if required supplied separately into vertical connector 4 If ...

Page 29: ...valves as shown in the photo 2 Attach this assembly to the bottom of the boiler using the sealing washers provided The copper tail pipes may now be connected to the valve outlets 3 Connect the gas service cock using the washer provided The copper tail pipe may now be fitted 4 Connect the DHW outlet connection 5 Connect the CH flow isolation valve using the washer provided The copper tail pipe may ...

Page 30: ...olate the mains supply to the boiler 2 Remove the front panel Refer to Frame 45 3 Swing the control box down into the servicing position Refer to Frame 46 4 Remove the terminal block cover to access the terminals for electrical connections LEGEND L Live N Neutral F1 Frost Thermostat Switched Live F2 Frost Thermostat Live Feed R1 Room Thermostat Switched Live R2 Room Thermostat Live Feed R3 Room Th...

Page 31: ...ntrol box of the boiler ROOM THERMOSTAT NO PROGRAMMER 1 Remove link wire between R1 and R2 2 Connect room thermostat across terminals R1 and R2 as shown in diagram A 3 If room thermostat has a neutral connection connect this to terminal N ROOM THERMOSTAT PROGRAMMER 1 Remove link wire between R1 R2 2 Connect room thermostat and programmer in series as shown in diagram B 3 If room thermostat has a n...

Page 32: ...Slacken the cable gland and withdraw the mains cable esp8931 4 5 Earth Post 9 Route replacement cable back through the cable gland and re tighten to provide cord anchorage 10 Connect the earth wire to the earth post by trapping the stripped end between the cupped and flat washer Secure with nut provided 11 Connect the live and neutral wires to the terminal strip When making the mains electrical co...

Page 33: ...pink r red DHW preheat switch DHW flow switch esp8874 Dry fire thermistor Diverter Valve br b b br r bk 1 2 3 bk w y g y g ON OFF switch EMI screen summer winter switch Prog connection Optional Mains Supply Water pressure switch Supply earth stud Ctrls assy R3 R2 R1 F2 F1 N L v violet w white y yellow y g yellow green INSTALLATION ...

Page 34: ... SMOKE A Electrical Installation 1 Checks to ensure electrical safety should be carried out by a competent person 2 ALWAYS carry out the preliminary electrical system checks i e earth continuity polarity resistance to earth and short circuit using a suitable test meter B Gas Installation 1 The whole of the gas installation including the meter should be inspected and tested for tightness and purged...

Page 35: ...the reset button H and the boiler will repeat its ignition sequence When the burner is established the WHITE Burner On light F will be illuminated the display will show status c THE DISPLAY The user control has one light and one display to inform the user about the status The display will show the status of the boiler The light will show the status of the flame If no flame is detected the light is...

Page 36: ...he OFF position 2 Fully open all DHW taps in turn and ensure that water flows freely from them The display should read flashing then when the burner lights Make the following checks for correct operation in 3 Close all taps except the furthest one from the boiler and check that the boiler is firing at maximum rate This is factory set to give a DHW temperature rise of approximately 35o C at the flo...

Page 37: ... Refill and vent the system add inhibitor see Frame 6 clear all air locks and again check for water soundness Affix the water treatment warning label supplied in the hardware pack in a prominent position on the system to prevent the use of incorrect water treatment additives 5 Reset the system initial pressure to the design requirement 6 Balance the system Refer to Frame 5 7 Check the condensate d...

Page 38: ...f which are outlined in the householder pack supplied with this boiler 1 Hand the User Instructions to the householder and explain his her responsibilities under the relevant national regulations 2 Explain and demonstrate the lighting and shutting down procedures 3 The operation of the boiler and the use and adjustment of all system controls should be fully explained to the householder to ensure t...

Page 39: ... ensure the continued safe and efficient operation of the appliance it is recommended that it is checked at regular intervals and serviced as necessary The frequency of servicing will depend upon the installation condition and usage but should be carried out at least annually It is the law that any service work must be carried out by a CORGI registered installer In IE service work must be carried ...

Page 40: ...he ceramic with a SOFT brush 4 Inspect the sealing gasket around the burner and combustion chamber insulation for any signs of damage Replace as necessary Note Take care not to disturb the ionisation probes at the front and rear of the combustion chamber 1 Disconnect the electrical leads from the fan 2 Undo the gas pipe union connection to the injector housing 3 Undo the screw on the fan mounting ...

Page 41: ...electrodes Ensure that they are clean and in good condition replace if necessary 6 Check the condition of the combustion chamber insulation Any cracked or damaged pieces must be replaced Note Take care not to disturb the ionisation probes at the front and rear of the combustion chamber 7 Check that the ignition and detection gaps are correct Refer to Frames 58 59 6 Swing the control box back into ...

Page 42: ...injector housing 4 Remove the screw retaining the fan mounting bracket 5 Remove the fan and venturi assembly Refer to Frame 47 6 Unscrew the 3 screws and remove the venturi assembly noting the orientation of the venturi in relation to the fan body 7 Transfer the venturi assembly to the new fan replacing the gasket if evidence of damage or deterioration is visible 8 Fit the new fan venturi assembly...

Page 43: ... at the front and rear of the combustion chamber 55 BURNER INJECTOR REPLACEMENT 1 Refer to Frame 52 2 Disconnect the electrical leads from the fan 3 Undo the gas pipe union connection to the injector housing 4 Remove the screw retaining the fan mounting bracket 5 Remove the fan and venturi assembly 6 Remove the 2 injector housing screws 7 Withdraw the injector housing 8 Fit the new injector housin...

Page 44: ...on chamber insulation has occurred during the electrode replacement 8 Check the operation of the boiler Refer to Frame 52 57 CONTROL THERMISTOR RETURN THERMISTOR OVERHEAT STAT REPLACEMENT Note Refer to Frame 39 for locations 1 Refer to Frame 52 2 Unclip the thermistor thermostat from the flow return pipe and withdraw it from the controls compartment 3 Disconnect the electrical leads from the therm...

Page 45: ...bracket 3 Remove the M5 screw securing the spark generator bracket to the flue casting 4 Remove the 2 M4 screws securing the spark generator to the bracket 5 Fit the new spark generator and re assemble in reverse order 6 Check operation of the boiler Refer to Frame 52 esp8802 2 3 2 2 4 5 Fit the new flame detection electrode using the new gasket supplied Check dimensions as shown 6 Reassemble in r...

Page 46: ...rol valve 6 Remove the back nut retaining the valve to the bottom panel and withdraw the valve upwards 7 Fit the new gas control valve 8 Check operation of the boiler Refer to Frame 52 62 DIVERTER VALVE ACTUATOR REPLACEMENT 1 Refer to Frame 52 2 Swing the control box down into the servicing position Refer to Frame 46 3 Remove the electrical connection 4 Using a suitable tool pull out the retaining...

Page 47: ...ith the spare part 7 Damp down the combustion chamber area containing the insulation boards 8 Remove the split pin and washer from the RHS of the combustion chamber 9 Remove the insulation boards The replacement boards are supplied in a plastic bag This bag should be retained and the discarded boards should now be placed into it 10 Sweep any dampened particles and place in the plastic bag 11 Fit n...

Page 48: ...the appliance 2 Swing the control box into the servicing position Refer to Frame 46 3 Drain the DHW circuit Refer to Frame 72 4 Unscrew the knurled retaining nut 3 5 Remove the backnut retaining the siphon to the bottom panel 6 Fit the new siphon in reverse order ensuring the siphon is full of water 7 Check operation of the boiler Refer to Frame 52 5 5 Disconnect the in line electrical connection ...

Page 49: ...ds are replaced on the correct terminals refer to Frames 36 and 37 and the key on the switch is correctly aligned with the slot in the plastic moulding 8 Reassemble in reverse order 9 Check operation of boiler Refer to Frame 52 esp8853 5 6 4 3 1 Refer to Frame 52 2 Swing the control box down into the servicing position Refer to Frame 46 3 Remove the two screws retaining the control box lid 4 Uncli...

Page 50: ...er Refer to Frame 52 4 esp8855 4 5 6 3 9 Note Anti static precautions must be observed when handling the user control PCB 1 Refer to Frame 52 2 Swing the control box into the servicing position Refer to Frame 46 3 Remove the 2 screws retaining the control box lid 4 Remove the Controls box lid by unclipping the plastic clips 5 Unclip and remove the primary PCB Refer to Frame 67 6 Remove the plate i...

Page 51: ...l the boiler Refer to Frame 32 14 Check operation of the boiler Refer to Frame 52 71 AUTOMATIC AIR VENT REPLACEMENT 1 Refer to Frame 52 2 Drain the boiler Refer to frame 72 3 Remove the turret from the boiler Refer to frame 24 4 Release the silicon tubing from the sample point 5 Release the electrical connections from the spark generator 6 Remove the M5 x 10 screw retaining the top flue manifold c...

Page 52: ...and DHW valves on the boiler inlet 3 To drain the central heating circuit a Attach a length of hose to the drain point and open the drain valve b Remove diverter valve actuator Refer to Frame 62 c To ensure the boiler and heat exchanger are fully drained the diverter valve must be held in mid position Using a suitable tool depress the plunger in the diverter valve housing by approximately 3mm 1 8 ...

Page 53: ...ction 6 Re assemble in reverse order 7 Check operation of the boiler Refer to Frame 52 5 75 DHW FILTER REPLACEMENT 1 Refer to frame 52 2 Swing the control box down into the servicing position Refer to Frame 46 3 Drain the boiler Refer to Frame 72 4 Remove the DHW flow switch Refer to Frame 74 5 Unscrew the DHW filter housing from the main brass body 6 Remove and fit new filter 7 Re assemble in rev...

Page 54: ... in reverse order 8 Refill the boiler Refer to Frame 32 9 Check operation of the boiler Refer to Frame 52 6 4 1 Refer to frame 52 2 Isolate the mains cold water supply to the boiler 3 Drain the boiler DHW circuit Refer to Frame 72 4 Unscrew the three union connections at the DHW isolating valve and remove the valve 5 Remove the circlip retaining the flow limiter 6 Using a suitable tool pull the fl...

Page 55: ...ation of the boiler Refer to Frame 52 78 DHW PLATE HEAT EXCHANGER REPLACEMENT 1 Refer to Frame 52 2 Swing the control box down into the servicing position Refer to Frame 46 3 Drain the boiler Refer to Frame 72 4 Remove divertor valve actuator Refer to Frame 62 5 Remove gas valve Refer to Frame 61 6 Remove the 2 allen screws securing the plate heat exchanger to the brass housings 7 Manoeuvre the pl...

Page 56: ...ng the bottom flue manifold casting and remove 16 Remove the M5 screw and remove the return pipe securing bracket by sliding forwards 17 Remove the overheat thermostat and the control thermistor Refer to Frame 57 18 Unscrew the brass union connection to release the flow pipe 19 Remove the condensate trap siphon Refer to Frame 64 20 Loosen the 2 bottom M5 screws securing the inter panel to the back...

Page 57: ... VESSEL CHARGING IF REQUIRED THE EXPANSION VESSEL PRESSURE CAN BE RECHARGED BY USING THE CONNECTIONACCESSIBLE THROUGH THE BACK PANEL The initial charge of the expansion vessel should be 1 0 bar before filling the system Expansion Vessel Charging Point SERVICING ...

Page 58: ...E THE BOILER NOT AVAILABLE 1 Refer to Frame 52 2 Swing the control panel down into the servicing position Refer to Frame 46 3 Drain the boiler Refer to Frame 72 4 Unscrew all of the gas and water connection unions on the boiler side of the valves including the condensate connection and the pressure relief valve pipe 5 Remove the screw from the turret clamp and remove the clamp 6 Remove the turret ...

Page 59: ...59 Esprit Installation and Servicing ...

Page 60: ...TO FRAME 87 OR 88 ALTERNATING L 8 GO TO FRAME 89 ALTERNATING H 1 GO TO FRAME 90 ALTERNATING H 2 GO TO FRAME 91 ALTERNATING H 3 GO TO FRAME 92 ALTERNATING H 4 GO TO FRAME 93 ALTERNATING H F GO TO FRAME 94 In order to assist fault finding the boiler has an LED diagnostic display The key to the display codes is as follows ALTERNATING H n GO TO FRAME 95 ALTERNATING H E GO TO FRAME 86 ALTERNATING H9 GO...

Page 61: ...ctrode and associated harness as necessary NO Replace gas valve YES NO NO 86 L E or H E PCB ERROR Note Due to the wave form of the rectified voltage the reading will vary depending on the type of meter used to measure the value some may measure the possible peak voltage of 339V In general terms a reading greater than 150V indicates that the correct voltage is supplied to the gas valve As an altern...

Page 62: ...n is pressed Replace fan YES NO Replace harness Replace PCB YES Is 14V DC present across yellow and pink at the fan connector Check wiring harness for continuity Is there continuity NO YES NO 88 L E OR L A WATER PRESSURE SWITCH Is 230V available across the water pressure switch electrical leads Can the overheat condition be reset by pressing the boiler reset button when the system is cold YES also...

Page 63: ...CB and the thermistor Remove the boiler return thermistor from the CH return pipe Are the thermistor values correct Replace the thermistor NO NO YES Replace PCB Check and replace wiring as necessary Check resistance using a suitable multimeter connected across the thermistor s terminal pins At 25 o C expect 9 700 10 300 Ohms At 60 o C expect 2 400 2 600 Ohms At 85 o C expect 1 000 1 100 Ohms 90 H ...

Page 64: ...PHASE REVERSAL ERROR Check wiring to the boiler for reversed live and neutral YES NO YES NO 94 H F FLAME DETECTION ERROR Replace flame detection electrode Is there continuity between the 2 terminal pins NO YES Remove flame detection electrode terminal from PCB Replace PCB Check resistance using a suitable multimeter connected across the thermistor s terminal pins At 25 o C expect 9 700 10 300 Ohms...

Page 65: ...58198 Diverter Valve Cartridge 174814 43 H58199 Pump 174817 45 H58201 Plate Heat Exchanger 24 174820 45 H58202 Plate Heat Exchanger 30 174821 45 H58203 Plate Heat Exchanger 35 174822 46 H29018 Dry Fire Thermistor 174087 47 H58208 Water Pressure Switch 174755 48 H58211 Reed Switch 174819 49 H58220 REED Switch Cartridge Filter 174844 50 H58225 Air Vent Pump 174894 51 H58227 Filling Loop 174825 59 H5...

Page 66: ...66 SHORT LIST OF PARTS Esprit Installation and Servicing 96 SHORT LIST 16 24 40 esp9182 8 14 9 11 13 22 26 23 90 31 87 21 20 27 28 36 30 35 39 32 46 59 38 51 45 48 49 41 47 43 50 1 2 25 69 86 ...

Page 67: ...urner assembly with screws and gasket 67 66 25 69 68 70 27 28 38 64 26 65 Esp8894 25 User Control PCB 26 PCB Primary Control 27 Mains Switch 28 Pre heat and Winter Summer Switch 38 Pressure Gauge 65 Control Box Lid 66 Mains Cover 67 Controls Cover 68 Potentiometer Knob 69 Control Box Clip 70 Programmer Insert ...

Page 68: ...68 NOTES Esprit Installation and Servicing ...

Page 69: ...ilding Control LABC who will arrange an inspection or contact a government approved inspector LABC will record the data and will issue a certificate of compliance If you notify via CORGI Scheme CORGI will then notify the relevant Local Authority Building Control LABC scheme on members behalf Scheme members only Call CORGI on 0870 88 88 777 or log onto www corgi notify com within 10 days You must e...

Page 70: ...WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE ft3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TEMPERATURE o C HOT WATER OUTLET TEMPERATURE o C WATER FLOW RATE lts min FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS YES FOR AL...

Page 71: ...CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 5 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 6 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATUR...

Page 72: ...ecification without notice The Ideal Boilers Technical Training Centre offers a series of first class training courses for domestic commercial and industrial heating installers engineers and system specifiers For details of courses please ring 01482 498 432 CERTIFIED PRODUCT Manufactured under a BS EN ISO 9001 2000 Quality System accepted by BSI The code of practice for the installation commission...

Page 73: ...his appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers HE24 HE30 HE35 For installation guide see reverse of book ...

Page 74: ...sal point through the plastic waste pipe at the lower rear of the boiler Acondensate plume will also be visible at the flue terminal The Esprit is a combination boiler providing both central heating and instantaneous domestic hot water Safety Current Gas Safety Installation Use Regulations or rules in force In your own interest and that of safety it is the law that this boiler must be installed by...

Page 75: ...ntire system should be drained If the system includes a frost thermostat then during cold weather the boiler should be turned OFF at the time switch if fitted ONLY The mains supply should be left switched ON with the CH temperature control left in the normal running position Boiler overheat thermostat This thermostat will shut down the boiler in the event of overheating Should this occur a fault c...

Page 76: ...F L F flashing Press reset button C for 2 seconds to repeat ignition sequence Check gas supply try another appliance cooker fire etc If no gas supply then not a boiler fault contact gas supplier Check condensate pipe is not blocked or frozen If blocked clear blockage if not possible to check contact your installer Boiler will not fire for central heating Check programmer fitted to the boiler or ex...

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Ideal Boilers Ideal Esprit HE24, Installation And Servicing Manual

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