21
INSTALLATION
Installation and Servicing
FLUE OUTLET
2.9 DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED
IMPORTANT
. The boiler must be installed in a vertical position in
accordance to the installation instructions.
FLUE KITS
Telescopic Flue‘B’ Pack
- contains: Flue turret, telescopic flue
incorporating a terminal and rubber wall seals.
Horizontal Flue Terminal (600mm long) ‘B’ Pack
- contains: Flue
turret, non telescopic single piece flue incorporating a terminal and
rubber wall seals.
Horizontal Flue Terminal (1000mm long) ‘B’ Pack
- Flue turret,
telescopic flue incorporating a terminal, rubber wall seals and
instructions.
Note. If ‘B’ packs are used on their own (either 1 piece or telescopic), then
they can be fitted horizontally as the flue inside is designed to slope 1.5
degrees.
Flue Kit 203129 - D Pack Flue Extension 100mm DIA 1000mm long
Flue Kit 211037 - D Pack Flue Extension 100mm DIA 500mm long
Flue Kit 211038 - D Pack Flue Extension 100mm Dia 2000mm long
Flue Kit 211039 - Roof Flue Kit with Vertical Connector
When extension ‘D’ Packs are used the flue duct must incline 1.5
degrees away from the appliance, to allow the condensate to drain
back to the boiler and out of the condensate drain. It is recommended
that a support bracket is fitted on every 1 metre of pipe work used
and the bracket is located as close to the collar as possible. The
bracketing must ensure a 1.5 degree fall back to the appliance.
Optional Flue Finishing Kit
- UIN 155988 & Concentric Flue
Screw Retaining Kit (Optional Kit of mechanical fixing of flue joints)
Only use water as a lubricant during assembly.
The ‘B’ pack terminal is classed as part of the maximum flue length.
These flue systems incorporates a removable flue outlet nose that
utilises a push fit location system. This enables the installation
of deflector, high level or balcony flue kits without the removal of
the whole ‘B’ pack terminal. The appliance must not be operated
without the desired outlet nose correctly fitted in place, ensuring
the side location dimples are in line with the mounting face allowing
the correct sealing of the components.
It is IMPORTANT that all attachments are fitted in accordance to
the installation instructions provided with them.
The TURRET supplied in the ‘B’ Pack has an upper combustion
sample point with a screw cap seal and a lower air sample point
with an air stopper seal. Ensure all caps & seals are in place.
Additional Termination Kits
available for use with these ‘B’
packs.
Flue Deflector Kit
The resistance is the equivalent of 1 metre of flue pipe and therefore must be deducted from
any maximum flue length
High Level Flue Outlet Kit
The maximum permissible concentric flue length when using a standard (500mm) kit is 4.5 metres
Balcony Flue Outlet Kit
The maximum permissible concentric flue length when using this kit is dependant on the length
of the balcony flue outlet run which combined with the concentric run must not exceed the
maximum flue length requirement of the appliance it is to be fitted to
Soffit Kit
This kit enables fitment of an external flue below soffits.
Total Maximum Permissible Horizontal Concentric Flue Length
combining both ‘B’ Packs and ‘D’ Packs
(Measured from centreline of the turret to the outside of the wall terminal)
24 kW appliances
Total Maximum: 9 metres - minus any flue kit options or bends
30 kW Appliances
Total Maximum: 8 metres - minus any flue kit options or bends
35 kW Appliances
Total Maximum: 6 metres - minus any flue kit options or bends
Total Maximum Permissible Vertical Flue Length
combining both Roof Terminal and ‘D’ Packs
24, 30 & 35kW Appliances
Total Maximum: 7.5 Metres - minus any bends
90º Elbow Kit 60/100 -
(Equivalent flue length resistance =
1M
)
45º Elbow Kit 60/100
- (Equivalent flue length resistance =
0.6M
)
Minimum Horizontal Flue Lengths
(Centre line of turret to outside of wall terminal)
Telescopic Flue ‘B’ Pack = 400mm
Horizontal Flue terminal (600mm long) ‘B’ Pack = 285mm
Wall Thickness
Std Metric Brick 102.5mm wide
‘B’ Pack Flue Type 60/100
Minimum permissible Wall Thickness
Maximum permissible Wall Thickness
Rear Flue
Rear Flue + Std-Off Side Flue
Rear Flue
Rear Flue + Std-Off Side Flue
Horizontal Flue Terminal
(600mm long) B Pack
126*
102.5
102.5
501
456
456
Telescopic Flue B Pack
231
186
186
429
384
384
Horizontal Flue Terminal
(1000mm long) B Pack
546
501
501
761
716
716
Horizontal Flue Terminal
(1000mm long) B Pack cut 75mm
471
426
426
686
641
641
* If wall thickness is <126 and >102.5, contact Ideal Boilers.
For Flue lengths between 658 & 708 use a Horizontal Flue Terminal (1000mm long) B Pack, cut 75mm off the end of the terminal
section of the telescopic flue only.
