ICS 695XL User Manual Download

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change without notice. REV071315 F/N 577452

695XL

OPERATOR MANUAL

WARNING: READ AND UNDERSTAND ALL SAFETY WARNINGS

AND ALL INSTRUCTIONS BEFORE YOU USE THIS EQUIPMENT.

Failure to follow the warnings and instructions may result in fire, serious injury, or death.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

Summary of Contents for 695XL

Page 1: ...EV071315 F N 577452 695XL OPERATOR MANUAL WARNING READ AND UNDERSTAND ALL SAFETY WARNINGS AND ALL INSTRUCTIONS BEFORE YOU USE THIS EQUIPMENT Failure to follow the warnings and instructions may result...

Page 2: ...al drafted in English and are provided to assist those who do not speak English as their first language Being a technical writing some terms may not have a like or equivalent meaning as translated The...

Page 3: ...LE OF CONTENTS SYMBOLS AND LABELS ICS695XL NAMES AND TERMS PRODUCT IDENTIFICATION INTRODUCTION SAFETY RULES UNPACKING AND ASSEMBLY FUELING OPERATION TRANSPORTING STORING MAINTENANCE TROUBLESHOOTING EM...

Page 4: ...STRUCTIONS The original instruction manual contains important safety and operating information Read and follow the instructions carefully WEAR LONG PANTS Wear long pants when operating the saw WEAR FO...

Page 5: ...WARE OF POTENTIAL HAZARDS OR UNSAFE PRACTICES DO NOT USE A LADDER Never stand on a ladder when using the saw FIRE DANGER Risk of fire if warnings not followed SLIPPERY SURFACE Unsure footing can lead...

Page 6: ...YOUR SAW EMISSIONS LABEL NAMEPLATE LABEL Symbols Labels SAFETY LABEL XXXXX Saw number within production batch in sequential order beginning with 00001 VV Week number within the year ie 07 Year of Manu...

Page 7: ...ications are subject to change without notice REV071315 F N 577452 695XL OPERATOR MANUAL 7 LABELS ON YOUR SAW OPERATOR CONTROLS Symbols Labels CHOKE CONTROL MULTI FUNCTION LEVER DECOMPRESSION VALVE ST...

Page 8: ...ain divided by two Chain tensioning screw An adjustment screw used to set proper tension on the chain and compensate for chain stretch from normal use Decompression valve A device that relieves engine...

Page 9: ...ort handle located at or toward the rear of the saw intended to be gripped by the right hand Rear hand guard A structural barrier at the bottom right side of the rear handle to protect the operator in...

Page 10: ...ification Air box intake Bar slot Decompression valve Chain tensioning screw Front handle WallWalker Fuel filler cap Multi function lever Mud flap On Off or Stop Control Primer Purger Rear handle Rear...

Page 11: ...rcement Act of 1986 refers to the California legislation that was intended by its authors to protect California citizens and the State s drinking water sources from chemicals known to cause cancer bir...

Page 12: ...LANATION OF WARNING LEVELS IMPORTANT Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury Indicates a hazard with a low level of risk which if no...

Page 13: ...sition and allow the engine to cool a few minutes before fueling Do not smoke or refuel the saw in close proximity to any ignition sources Move the saw at least 3 m 10 ft from the fueling area before...

Page 14: ...atory protection designed to filter out microscopic particles Be sure to use adequate water pressure Over exposure to vibration can lead to circulatory and or nerve damage to the extremities especiall...

Page 15: ...n water and concrete slurry Side cover Mud flap Mud flap bracket Chain Catcher Rear hand guard Throttle trigger lock out Use only Genuine ICS replacement parts Use of unauthorized aftermarket parts ma...

Page 16: ...are the basic instructions for guidebar and diamond chain installation and tensioning Never perform any maintenance or adjustments on the saw while the engine is running Be sure the on off control is...

Page 17: ...hout notice REV071315 F N 577452 695XL OPERATOR MANUAL 17 GUIDEBAR AND DIAMOND CHAIN INSTALLATION TENSIONING Unpacking Assembly STEP 1 Loosen side cover nut and remove side cover STEP 2 Place guidebar...

Page 18: ...idebar starting at the drive sprocket and continue over the guidebar nose NOTE FORCE4 requires rim to be pulled outward for chain installation STEP 4 Install the side cover and assure tensioning adjus...

Page 19: ...ension by pulling the chain around the bar by hand If you cannot easily pull by hand the chain is too tight and needs to be loosened slightly CAUTION Be aware that the guidebar rails may develop sharp...

Page 20: ...MOND CHAIN INSTALLATION TENSIONING STEP 7 Continue to lift up on the nose of the guidebar and firmly tighten the side cover nut NOTE Tighten the side cover nut to 27 33 Nm 20 25 ft lbs STEP 8 Correct...

Page 21: ...be used just to overcome friction In severe cases the chain may not turn at all and can lead to chain breakage If the tension is set too loose the chain could be thrown off of the bar or allow the spr...

Page 22: ...hat the water supply is capable of delivering 1 5 bar 20 psi pressure to the saw at a minimum flow rate of 4 lpm 1gpm NOTE Local and or regional regulation can vary widely It is the responsibility of...

Page 23: ...her fuel combined with ICS 2 stroke oil or other high quality 2 stroke oil specifically formulated for air cooled power equipment at a mixture of 2 50 1 Due to the heavy duty cycle ICS saws are subjec...

Page 24: ...l Do not mix more than one month s supply of fuel This helps prevent the separation of the 2 stroke oil from the gasoline varnishing Before fueling clean the area around fuel cap on the saw to prevent...

Page 25: ...Pressure can build up in the fuel tank and container and possibly cause sudden release of fuel vapors when the tank is opened Open the fuel cap slowly and always provide adequate ventilation when hand...

Page 26: ...ot loose gripping area is clean and undamaged Mud flap is not ripped torn or missing and fully attached to the saw Cylinder cover is properly secured in place Muffler not damaged and is adequately sec...

Page 27: ...ing properly If any items are excessively worn or damaged replace before use With on off switch locked in the STOP position without starting saw and with decompression valve depressed pull starter rop...

Page 28: ...stall Be sure that no part of the cutting system is contacting a solid object when starting the saw When the choke and or throttle advance is engaged for starting the chain may move and cause the saw...

Page 29: ...lling and releasing the throttle trigger which allows engine to return to normal idle speed 12 Allow the engine to idle briefly then pull throttle trigger several times to help warm up the engine 13 O...

Page 30: ...s and or laying around the workspace Assure that any ancillary electrical equipment fans pumps vacuums etc are properly grounded and certified for use in the intended environment Always wear protectiv...

Page 31: ...control of the saw Always keep proper footing and operate the saw only when standing on fixed secure and level surface Unexpected loss of control of the saw and loss of balance can result in injury D...

Page 32: ...to the chain selection guide in this manual See page 44 2 Outline the cut with a permanent marker for a visual cutting guide 3 Avoid pinching the guidebar and chain by using shims or other anchoring d...

Page 33: ...OR MANUAL 33 Operation CONCRETE MASONRY CUTTING Recommended Concrete Cutting Techniques 2 Cut down to open slot 5 Reengage WallWalker and repeat Steps 3 and 4 3 Insert WallWalker rotate rear handle up...

Page 34: ...fe create a straighter cut and more quickly enable the use of the WallWalker When cutting heavy rebar slowly rock the saw so that you re always cutting concrete as well as steel This will help keep th...

Page 35: ...lt in chain breakage pushback and or kickback Always assure that pipe is properly evacuated before cutting Pipes may contain sewage gas or other hazardous materials Always support the pipe on both sid...

Page 36: ...personal injury Proper handling of the saw will reduce the likelihood of accidental contact with the guidebar and chain CAUTION ICS recommends mixing fuel in small batches to be used within 30 days Fu...

Page 37: ...the saw spray the entire saw body chain guidebar and drive sprocket with lightweight oil Using lightweight oil on the saw will minimize rust and help reduce slurry build up 6 Inspect and tighten all f...

Page 38: ...eals for wear or damage Replace if damaged FUEL SYSTEM Clean area around fuel cap before removing Check the fuel cap and seal for damage Check the fuel line for damage Check fuel filter assure it is f...

Page 39: ...ter section SPARK PLUG Clean the spark plug with a wire brush and check to assure the plug gap is 0 5 mm 0 020 in Inspect the spark plug boot replace if needed Inspect lead wire for wear or damage Rep...

Page 40: ...the way out STARTER ROPE REPLACEMENT Loosen the four screws that attach the starter cover assembly to the crankcase and remove the starter cover assembly from the saw Pull rope out from pulley approx...

Page 41: ...then hold the starter recoil housing against the crankcase Slowly release the starter cord to enable the pulley to fit between the pawls Insert and tighten the screws Use blue Loctite 242 CHAIN TENSI...

Page 42: ...ur hand over the end of shaft to prevent spring clip from being ejected Remove the half collars and retaining washer from the shaft Slide the drive sprocket off of the splined adapter Reengage the clu...

Page 43: ...used to square the rails of a worn guidebar A badly worn guidebar can quickly damage the chain If the chain is touching the bottom of the guidebar groove replace the guidebar Check the guidebar for st...

Page 44: ...asive Diamond Chain p n 71554 p n 71610 p n 71611 3 8 Pitch Guidebar p n 553207 p n 73600 p n 71600 3 8 Pitch Drive Sprocket p n 70949 444 Pitch Consumables 30 cm 12 in 40 cm 16 in ProFORCE Diamond Ch...

Page 45: ...ent water supply may result in excessive wear to the chain which can lead to stretch and chain breakage CHAIN TENSIONER BREAKAGE Side cover nut is not tight enough Torque to 27 33 Nm 20 25 ft lbs Tens...

Page 46: ...2015 ICS Blount International Inc Specifications are subject to change without notice REV071315 F N 577452 695XL OPERATOR MANUAL 46 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 47: ...emission control system on your small non road engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your unit Your emission control system inc...

Page 48: ...mproper maintenance unapproved modifications or the use of parts not made or approved by the original equipment manufacturer You are responsible for presenting your saw engine to an ICS authorized ser...

Page 49: ...er resistant electronic ignition Clutch Centrifugal three shoe three spring Fuel ratio 2 50 1 gasoline to oil Fuel Capacity 1 liter 0 26 gallon Water Supply Requirement Minimum 1 5 bar 20 psi Water Fl...

Page 50: ...NY 13850 ADMAR SUPPLY 716 873 8000 1394 MILITARY RD BUFFALO NY 14217 CESSCO INC 503 288 1242 4222 N E COLUMBIA BLVD PORTLAND OR 97218 TRI BORO CONST SUPPLIES 800 632 9018 435 LOCUST ST DALLASTOWN PA 1...

Page 51: ...42 EC Electromagnetic Compatibility EMC 2004 108 EC Registration Evaluation Authorization and Restriction of Chemicals REACh 1907 2006 Restriction of Hazardous Substances RoHS 2002 95 EC Noise Direct...

Page 52: ...lount International Inc Specifications are subject to change without notice REV071315 F N 577452 695XL OPERATOR MANUAL ICS BLOUNT INC 4909 SE INTERNATIONAL WAY PORTLAND OR 97222 800 321 1240 icsdiamon...

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