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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: N9MSB

Specifications  subject to change without notice.

6

440 04 4412 01

4. Turn on furnace power supply.
5. Turn gas supply manual shutoff valve to ON position.
6. Turn furnace gas valve switch to ON position.
7. Jumper R and W thermostat connections at the furnace

control board.

8. When main burners ignite, confirm inlet gas pressure is

between 4.5 in. w.c. (1125 Pa) and 13.6 in. w.c. (3388

Pa).

9. Remove jumper across thermostat connections to

terminate call for heat. Wait until the blower off delay is

completed.

10. Turn furnace gas valve electric switch to OFF position.

11. Turn gas supply manual shutoff valve to OFF position.

12. Turn off furnace power supply.
13. Remove manometer from the inlet pressure tap of the

gas valve.

FIRE HAZARD

Failure to follow this warning could result in personal injury,

death, and/or property damage.

Re

install manifold pressure tap plug in gas valve to

prevent gas leak.

!

WARNING

14. Apply pipe dope sparingly to end of inlet gas pipe plug

and re

install in the gas valve.

Adjust Manifold Pressure

1. Adjust manifold pressure to obtain proper gas input rate.

(See 

Figure 3

)

a. Turn gas valve ON/OFF switch to OFF.
b. Remove manifold pressure tap plug from gas valve.

c. Connect a water column manometer or similar device

to manifold pressure tap.

d. Turn gas valve ON/OFF switch to ON.
e. Manually close blower door switch.

f. Jumper R and W thermostat connections on control

to start furnace. (See 

Figure 4

)

g. Remove regulator adjustment cap from gas valve

pressure regulator (See 

Figure 3

) and turn adjusting

screw (3/16 or smaller flat

tipped screwdriver)

counterclockwise (out) to decrease input rate or

clockwise (in) to increase input rate.

NOTICE

DO NOT set low

heat manifold pressure less than 2.8

in. w.c.

(697 Pa) or more than 3.8

in. w.c. (947 Pa) for natural gas. If

required manifold pressure is outside this range, change main

burner orifices.

h. When correct input is obtained, replace cap that

conceal gas valve regulator adjustment screw.  Main

burner flame should be clear blue, almost transparent

(See 

Figure 13

)

i. Remove jumper R to W.

Figure 3

Redundant Automatic Gas Valve

(Single Stage)

ON/OFF Switch

Regulator Seal Cap

Regulator Adjustment

Regulator Seal Cap under Cap

1/2” NPT Outlet

1/8” NPT Manifold

Pressure Tap

1/8” NPT Inlet

Pressure Tap

1/2” NPT Inlet

A11153

2. Verify natural gas  input rate by clocking meter.

NOTE

:  Contact your HVAC distributor or gas supplier for metric

gas meter Tables, if required.

a. Turn off all other gas appliances and pilots served by

the meter.

b. Jumper R to W.

c. Run furnace for 3 minutes.

d. Measure time (in sec) for gas meter to complete 1

revolution and note reading. The 2 or 5 cubic feet dial

provides a more accurate measurement of gas flow.

e. Refer to 

Table 2

 for cubic ft. of gas per hr.

f. Multiply gas rate cu ft./hr by heating value (Btuh/cu

ft.) to obtain input. If clocked rate does not match

required input from Step 1, increase manifold

pressure to increase input or decrease manifold

pressure to decrease input. Repeat steps b through e

until correct   input is achieved. Re

install regulator

seal cap on gas valve.

g. If clocked rate does not match required input from

Step 1, increase manifold pressure to increase input

or decrease manifold pressure to decrease input.

Repeat steps b through e of Step 1 until correct heat

input is achieved. Re--install regulator seal cap on

gas valve.

3.

Restore furnace to normal operating condition.

a. Turn gas valve ON/OFF switch to OFF.
b. Remove water column manometer or similar device

from manifold pressure tap.

c. Replace manifold pressure tap plug to gas valve.

d. Turn gas valve ON/OFF switch to ON.
e. Check for gas leaks and verify furnace operation

FIRE HAZARD

Failure to follow this warning could result in personal injury,

death, and/or property damage.
Reinstall manifold pressure tap plug in gas valve to prevent

gas leak.

!

WARNING

Summary of Contents for N9MSB0401410B

Page 1: ...and or pictures or product labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manual...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...am of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Check in box the Blower OFF Delay Jumper Heating Position for Fan Time OFF Setting 1 and 2 2 and 3 3 and 4 5...

Page 4: ...structure through drain tube Vent gases contain carbon monoxide which is tasteless and odorless WARNING 1 Remove upper and middle collector box drain plugs opposite of the condensate trap See Figure...

Page 5: ...e at installed altitude from local gas supplier 2 Obtain average yearly gas specific gravity from local gas supplier 3 Find installation altitude range for your installation in the manifold pressure t...

Page 6: ...manifold pressure is outside this range change main burner orifices h When correct input is obtained replace cap that conceal gas valve regulator adjustment screw Main burner flame should be clear blu...

Page 7: ...24 VAC CONNECTIONS P2 HOT SURFACE IGNITOR HSI INDUCER MOTOR IND CONNECTOR 115 VAC L1 LINE VOLTAGE CONNECTION SPARE1 COM BLUE 115 VAC L2 NEUTRAL CONNECTIONS 24 V THERMOSTAT TERMINALS HUMIDIFIER TERMINA...

Page 8: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 9...

Page 9: ...42 3 4 42 3 5 42 3 6 3001 800 43 3 8 42 3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219...

Page 10: ...ding Leaving blower door off will result in incorrect temperature measurements due to possible changes in duct static pressure and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may resu...

Page 11: ...e wires normally connected to thermostat sub base terminals R and W The thermostat anticipator should NOT be in the circuit while measuring current 1 Remove thermostat from sub base or from wall 2 Con...

Page 12: ...685 1630 1570 1495 1415 1330 1230 Yellow 1445 1430 1410 1385 1350 1305 1255 1195 1120 1045 Orange 1250 1240 1225 1200 1170 1130 1090 1040 975 910 Blue 1090 1080 1060 1035 1010 970 930 885 835 765 Red...

Page 13: ...and minimum break point of the switch is 0 05 inches of water column from the nominal break point of the switch The maximum make point of the switch is 0 10 inches of water above the maximum break poi...

Page 14: ...LED 6 A component test sequence will follow 7 Reinstall the Main Control door Component Self Test NOTE The furnace control component test allows all components to run for a short time except the gas v...

Page 15: ...rvice as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency 5 Inspe...

Page 16: ...t on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b...

Page 17: ...old or damaging the mounting to the burner assembly ELECTRICAL SHOCK AND FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Turn off the gas and el...

Page 18: ...furnace through two complete heating cycles to check for proper operation 18 Install control door when complete Servicing Hot Surface Igniter The igniter does NOT require annual inspection Check ignit...

Page 19: ...e tubing to prevent any sags or traps in the tubing 6 Connect condensate drain elbow or drain extension elbow to the condensate trap 7 Connect the leads of the condensate heat pad if used 8 Connect ex...

Page 20: ...ratures may be 32_ F 0_ C or lower freeze protection measures must be taken to prevent property or product damage CAUTION Since the furnace uses a condensing heat exchanger some water will accumulate...

Page 21: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 440 04 4412 01 21 Figure 14 Service Label 338310 2 Rev F...

Page 22: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 22 440 04 4412 01 Figure 15 Wiring Diagram 339241 2 Rev A...

Page 23: ...quence Gas valve and humidifier will not be turned on Inducer motor will start and remain on until the end of the blower test then off The following components are on for 10 15 seconds each individual...

Page 24: ...onent test Does the igniter glow orange white by the end of the 15 second warm up period Unplug igniter harness from control and repeat component test Check for 115V between connector P2 HSI and NEUTR...

Page 25: ...ds after the gas valve GV is energized Simultaneously the electronic air cleaner terminal EAC is energized and remains energized as long as the blower motor BLWM is energized f Heat Off Delay When the...

Page 26: ...dule when used Inducer motor capacitor when used Collector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to fol...

Page 27: ...T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low Nox FEATURE 040 40 000 BT...

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