background image

SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: N9MSB

Specifications  subject to change without notice.

24

440 04 4412 01

Figure 16 (CONT.) Troubleshooting  Guide 

 Flow Chart

1

 + 2

 

BL

O

W

ER ON AF

T

E

R PO

W

E

R UP 

 

(11

5

V

 OR

 24V

 No

rm

al o

p

e

rati

o

n.

  

Blower

 r

u

ns f

o

r 9

0

 se

c

o

n

d

s, if

 u

n

it is 

po

w

e

re

d u

p

 duri

ng 

a c

a

ll f

o

hea

t (R

-

W

/W

1

 closed) 

or 

whe

n (

R

-W

/W

1 opens

d

u

ri

n

g

 t

h

e b

low

er

 on

-d

e

la

y

 pe

ri

od

 

6 + 1

 

IGN

IT

IO

LOCK

OUT

 

 S

y

st

e

m

 fa

iled

 to

 

ignite

 g

a

s a

n

pr

ove

 flam

e i

n

 4 

attem

p

ts.  C

o

n

trol

 w

ill

 a

u

to

-r

eset

 af

ter

 3

 

hou

rs. 

 Ref

er 

to s

tat

us c

o

d

e

 #

6

5 ABNOR

M

A

L

 F

L

A

M

E

-PROV

IN

S

IGN

AL 

F

lam

e is

 pr

ov

ed 

while 

gas

 valv

e is 

de

-

ene

rgi

zed.

  

Indu

cer

 w

ill r

un 

until

 fa

ult is 

clear

e

d

.  C

h

eck

 fo

r:

 

 

S

tuck

 ope

n

 or l

e

ak

y

 ga

s val

v

e.

 

2

 

PRESSURE S

W

IT

CH DI

D N

O

T O

PEN 

 

Check

 fo

r:

 

- Obst

ruct

ed

 pr

ess

u

re

 tu

be.

 

P

re

s

su

re

 sw

it

ch

 s

tu

c

k c

lo

s

ed

3

 

L

PS o

r HPS PRESSURE S

W

IT

CH DID

 

NOT

 CLOSE 

OR REOPENE

D

 

 If 

o

p

e

n

duri

ng blo

wer on

-d

ela

y

 pe

rio

d

bl

o

w

e

r w

ill

 

com

e

 o

n

 f

o

r t

h

e

 se

le

cte

d

 b

lo

w

e

off-del

a

y

.  

If

 LP

S

 ope

n

 lo

ng

er 

th

an 

5 m

inu

tes,

 

induc

er

 sh

uts 

off f

o

r 15

 m

inut

es 

bef

o

re

 

ret

ry

.  

If HP

S

 ope

n f

o

on

e m

inu

te, 

th

en

 

fur

nac

w

ill lo

ck

out (

a

ft

er 

th

e su

ccessi

v

e

 

trials

) fo

r t

h

re

ho

urs

 be

for

e

 r

e

tr

y

 . 

 

 Check

 fo

r:

 

 - 

P

rop

er 

v

e

n

si

z

in

g

A

ir leak

 b

e

tw

e

e

n

 vesti

bul

e a

n

d

 blo

wer

 

com

p

a

rtm

ent

Lo

w

 i

n

let 

ga

s p

ress

u

re

 (if

 L

G

P

S

 us

ed)

Discon

n

ec

ted

 o

r o

b

str

u

ct

ed 

pr

essu

re

 

tubi

ng.

 

Defec

tive 

or m

is

w

ir

e

d

 p

ress

u

re

 s

w

it

ch

e

s

 

- Ex

c

e

ssiv

e

 w

in

d

-   P

lug

ge

d

 c

o

nd

en

s

a

te

 d

ra

in

 

-   

W

a

ter in 

ve

nt pi

pin

g, p

o

ssi

ble s

a

g

g

in

    pi

pe

 

- Restri

cte

d

 ve

nt.

 

- Defec

tive 

Ind

u

c

e

m

o

to

r.

 

Lo

w

 i

n

d

u

ce

r vol

tag

(11

5

 VAC)

 

4 L

IM

IT

 C

IRCU

IT

 F

A

ULT

 

 I

n

dica

te

s

 th

e

 

lim

it, flam

e r

o

llo

u

is 

op

en.

  B

lo

wer 

w

ill

 r

un 

for 

4 m

in. 

or 

un

til o

p

en

 s

w

itc

h

 r

e

m

a

k

e

which

e

ve

r is l

ong

er

.  

If

 op

en

 lon

ge

r t

h

a

n

 3 

m

in, cod

e

 c

h

a

n

g

e

s t

o

 lock

ou

t #

7

.  

If o

p

en 

less t

h

an

 3 m

in

. st

atus

 co

de 

#4 

con

tin

u

e

to fla

s

until

 blo

w

er

 sh

uts 

off.

  Fl

am

roll

o

ut s

w

it

ch 

re

qui

res m

a

nu

al r

e

se

t.  

Check

 fo

r:

 

 

Loo

s

e blo

wer

 whe

el.

 

Defec

tive 

s

w

itch

 o

r co

nn

ectio

n

s.

 

Dirt

y

 filt

er

 or

 r

e

str

ic

te

d

 d

u

ct s

y

stem

-   

Im

p

ro

per

 g

a

s in

put

 a

d

justm

e

nt

 

-   

Im

p

ro

p

er

 lim

it s

w

itc

h

 o

r n

o

 lim

it g

a

sk

et

 

T

o

 det

e

rm

in

w

h

et

her

 th

e p

ro

b

lem

 is i

n

 

the 

gas

 valv

e, i

g

nit

er, 

or

 flam

sen

s

o

r t

h

s

y

stem

 c

an be op

er

ate

d

 in com

p

one

nt 

test m

o

de.

  T

o

 c

h

eck

 th

e ig

nite

r, 

rem

o

v

e

 

the R

 th

erm

o

s

tat 

co

nne

c

tio

n

 fr

om

 th

cont

rol,

 re

set po

wer

st

art the

 com

p

on

e

n

test. 

 Do

es t

he i

gnit

e

glo

w

 o

ran

ge

/w

hit

e

 

b

y

 th

end

 of

 th

e 1

5

 s

e

co

nd 

warm

-up 

peri

o

d

?

 

Unplu

g ig

nit

er 

har

n

e

ss f

rom

 co

nt

rol 

and

 

rep

e

at

 com

p

on

ent 

tes

t.  C

heck

 fo

r 1

1

5

V

 

bet

wee

n co

nn

ect

o

r P

2

 (HS

I) a

n

d

 

NE

UT

RA

L-L

2

 o

n

 t

h

e c

ont

rol

.  

W

a

s 115

pres

en

fo

the 15 sec

o

n

d

 p

e

ri

od?

  

Check

 co

nn

ectio

n

and

 r

e

tr

y

.  

If

 cu

rr

ent i

s

 n

e

ar

 t

y

pi

cal v

a

lu

(4.

0

-6

.0

—

A

 DC 

nom

in

al) 

an

bur

ne

rs 

w

ill 

not

 sta

y

 o

n

repl

ace

 co

ntr

o

l.

 

Clean

 flam

se

nso

w

it

h

 fin

e

 st

eel 

wool

 

and

 r

e

che

c

k

 curr

en

t.  N

o

m

inal 

cur

re

n

t i

s

 

4.0 to 6.0

—

A DC.

  

Is

 cu

rre

nt 

ne

ar 

ty

pic

a

l v

a

lue

?

  

Repla

c

e elect

ro

d

e.

  

W

ill m

a

in bur

ner

s ig

nite 

an

d st

a

y

 on

?

 

Repla

ce f

u

rn

ac

e c

ont

rol.

  

Fi

x

e

d.

 

NO 

Y

ES 

Y

ES 

Y

ES 

NO 

NO 

Repla

ce f

u

rn

ac

e c

ont

rol.

  

Check

 fo

r co

nti

nuit

y

 i

n

 t

h

har

nes

s a

n

d i

g

nit

e

r.

  Re

plac

def

ective

 com

p

on

ent

 

Reco

n

n

e

ct t

he 

R th

erm

o

s

tat

 lea

and

 s

e

the

rm

o

sta

t to

 call 

for

 h

eat.

  Co

nn

ect 

voltm

e

te

r acr

o

ss gas valv

co

nn

ecti

ons

 

Does 

gas

 valv

e r

e

c

e

ive 

24V

?

  

Does 

gas

 valv

ope

n a

n

d

 allo

w g

a

s t

o

 

flo

w

?  

Do th

e m

a

in

 b

u

rn

er

s ig

nite

?

  

Do th

e m

a

in

 b

u

rner

s st

a

y

 o

n

 

A

llow blo

wer

 to

 com

e

 on 

an

rep

e

at

 tes

t t

o

 ch

eck

 for

 

interm

itt

en

t o

p

e

rati

o

n. 

 

Check

 th

at 

gas 

valv

e el

ectri

c

 

sw

it

ch is

 tu

rn

ed 

on.

  Re

plac

valve.

  

Che

ck

 co

nn

ectio

n

s.  I

f OK, 

repl

ace

 co

ntr

o

l. 

 

Check

 fo

r:

 

Ina

deq

ua

te fl

am

e c

a

rr

y

ov

er 

or rou

g

igni

tion

Lo

w

 i

n

let 

ga

s p

ress

u

re

- Prop

er 

firin

g

 r

a

te

Repe

a

t c

a

ll f

o

he

at 

and

 ch

eck

 flam

sens

or c

u

rr

e

n

duri

ng 

trial

 fo

r ig

nitio

peri

od.

 I

s

 t

h

e DC

 c

u

rr

en

b

e

lo

w

 0.5

—

A?

  

Y

ES 

Y

ES 

Y

ES 

Y

ES 

Y

ES 

NO 

NO 

NO 

NO 

NO 

NO 

6 IGN

IT

IO

P

R

OV

IN

F

A

IL

URE 

 I

f fla

m

e is 

not s

e

n

s

ed

 d

u

ri

n

g

 t

h

trial

 fo

r ig

nitio

peri

o

d,

 th

e c

ont

rol 

w

ill

 re

pe

at t

h

e i

g

niti

o

n

 

seq

u

en

ce 

3 m

o

re

 tim

e

s

 be

fo

re l

o

ck

out 

#6 + 

1 occ

u

rs

.  

If flam

e

 sig

n

al is

 lost

 d

u

rin

g

 t

h

blo

w

e

on-

d

el

a

y

 p

e

ri

od,

 blo

w

er

 w

ill c

o

m

e

 o

n

 

for 

th

e

 sel

e

cte

d

 blo

wer off-

del

a

y

.  

Ch

ec

k

 

th

e fo

llo

w

ing

 be

for

e

 goin

g t

o

 t

he 

ne

xt st

ep.

 

 - 

Gas 

v

a

lve

 tu

rn

ed 

off 

- Man

ual

 sh

ut-

o

ff v

a

lve

 o

pen

?

 

Gre

e

n/

Y

e

llo

w

 w

ire

 M

U

S

T

 be 

c

o

n

nect

e

d

 

to f

u

rn

ace

 sh

eet

 m

e

tal.

 

Flam

e s

e

n

s

or

 m

u

st 

not

 be

 gr

ou

nd

ed.

 

10

 P

O

LA

R

IT

Y

 

 Che

ck

 for c

o

rr

ec

t lin

volta

g

pol

arit

y

.  

If

 u

n

its 

are

 t

w

in

ne

d, 

check

 fo

r p

ro

p

e

r lo

w

-volt

ag

e (

24V

tra

n

sfo

rm

e

r ph

asin

g.

 

7 L

IM

IT

 C

IRCU

IT

 LOCKOUT

 

 Lo

c

k

o

u

occu

rs if 

th

e lim

it, flam

e

 r

o

llou

t is 

ope

long

er tha

n

 3 

m

inut

e

s.  

Co

ntr

o

l w

ill aut

o-

rese

t a

fte

r 3

 ho

urs

.  R

e

fe

r t

o

 st

atu

s

 co

d

e

 

#4.

 

8 GAS 

HEAT

IN

L

O

CKOUT

 

 Co

ntr

o

w

ill 

NOT

 aut

o

 res

e

t.  T

u

rn

 off

 p

o

w

e

r a

nd 

wait 

5 m

inut

es t

o

 r

e

tr

y

.  C

heck

 f

o

r:

 

 

Stuck

 close

d

 g

a

s v

a

lve

 r

e

la

y

 on 

con

tr

o

l.

 

 

Mis

w

ir

e o

r s

hor

t t

o

 g

a

s v

a

lve 

w

ire

Y

ES 

unless

noted

on

switch.

L12F045

Summary of Contents for N9MSB0401410B

Page 1: ...and or pictures or product labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manual...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...am of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Check in box the Blower OFF Delay Jumper Heating Position for Fan Time OFF Setting 1 and 2 2 and 3 3 and 4 5...

Page 4: ...structure through drain tube Vent gases contain carbon monoxide which is tasteless and odorless WARNING 1 Remove upper and middle collector box drain plugs opposite of the condensate trap See Figure...

Page 5: ...e at installed altitude from local gas supplier 2 Obtain average yearly gas specific gravity from local gas supplier 3 Find installation altitude range for your installation in the manifold pressure t...

Page 6: ...manifold pressure is outside this range change main burner orifices h When correct input is obtained replace cap that conceal gas valve regulator adjustment screw Main burner flame should be clear blu...

Page 7: ...24 VAC CONNECTIONS P2 HOT SURFACE IGNITOR HSI INDUCER MOTOR IND CONNECTOR 115 VAC L1 LINE VOLTAGE CONNECTION SPARE1 COM BLUE 115 VAC L2 NEUTRAL CONNECTIONS 24 V THERMOSTAT TERMINALS HUMIDIFIER TERMINA...

Page 8: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 9...

Page 9: ...42 3 4 42 3 5 42 3 6 3001 800 43 3 8 42 3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219...

Page 10: ...ding Leaving blower door off will result in incorrect temperature measurements due to possible changes in duct static pressure and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may resu...

Page 11: ...e wires normally connected to thermostat sub base terminals R and W The thermostat anticipator should NOT be in the circuit while measuring current 1 Remove thermostat from sub base or from wall 2 Con...

Page 12: ...685 1630 1570 1495 1415 1330 1230 Yellow 1445 1430 1410 1385 1350 1305 1255 1195 1120 1045 Orange 1250 1240 1225 1200 1170 1130 1090 1040 975 910 Blue 1090 1080 1060 1035 1010 970 930 885 835 765 Red...

Page 13: ...and minimum break point of the switch is 0 05 inches of water column from the nominal break point of the switch The maximum make point of the switch is 0 10 inches of water above the maximum break poi...

Page 14: ...LED 6 A component test sequence will follow 7 Reinstall the Main Control door Component Self Test NOTE The furnace control component test allows all components to run for a short time except the gas v...

Page 15: ...rvice as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency 5 Inspe...

Page 16: ...t on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b...

Page 17: ...old or damaging the mounting to the burner assembly ELECTRICAL SHOCK AND FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Turn off the gas and el...

Page 18: ...furnace through two complete heating cycles to check for proper operation 18 Install control door when complete Servicing Hot Surface Igniter The igniter does NOT require annual inspection Check ignit...

Page 19: ...e tubing to prevent any sags or traps in the tubing 6 Connect condensate drain elbow or drain extension elbow to the condensate trap 7 Connect the leads of the condensate heat pad if used 8 Connect ex...

Page 20: ...ratures may be 32_ F 0_ C or lower freeze protection measures must be taken to prevent property or product damage CAUTION Since the furnace uses a condensing heat exchanger some water will accumulate...

Page 21: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 440 04 4412 01 21 Figure 14 Service Label 338310 2 Rev F...

Page 22: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 22 440 04 4412 01 Figure 15 Wiring Diagram 339241 2 Rev A...

Page 23: ...quence Gas valve and humidifier will not be turned on Inducer motor will start and remain on until the end of the blower test then off The following components are on for 10 15 seconds each individual...

Page 24: ...onent test Does the igniter glow orange white by the end of the 15 second warm up period Unplug igniter harness from control and repeat component test Check for 115V between connector P2 HSI and NEUTR...

Page 25: ...ds after the gas valve GV is energized Simultaneously the electronic air cleaner terminal EAC is energized and remains energized as long as the blower motor BLWM is energized f Heat Off Delay When the...

Page 26: ...dule when used Inducer motor capacitor when used Collector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to fol...

Page 27: ...T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low Nox FEATURE 040 40 000 BT...

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