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i2015 OWNER’S MANUAL

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Summary of Contents for i2015 CNC

Page 1: ...i2015 OWNER S MANUAL of 1 35 ...

Page 2: ...i2015 OWNER S MANUAL of 2 35 ...

Page 3: ...ectrical Systems Controls 14 X Y Z Movements 15 Installing Cutting Tools 15 Standard Tooling 16 Tool Box Contents 16 Setting Up A Project 17 Using On Board SD Card Storage 18 Repeating Position Of Origin Setting 18 Adjusting Manual Jog Speed 19 Setting Spindle On Off 19 Setting Imperial Metric Unit 19 Activating Safety Enclosure Sensor 20 Z Axis Auto Indexer Tool Change Safety 20 ICONICCNC i2015 P...

Page 4: ...it 1 2 x 90 Max Cutting Depth 1 25 4mm Spindle RPM 6 000 20 000 RPM Motor 0 8HP 600w Brushless DC Motor X Y Ball Screw Diameter x Pitch Diameter 16mm x Pitch 10mm Thread Ball Thread Nut Number Single Nut Nut Material SCM415H Z Ball Screw Diameter x Pitch Diameter 16mm x Pitch 5mm Thread Ball Thread Nut Number Single Nut Nut Material SCM415H Rail Igus Brand 10mm No of rails per X Y Z 2 No of blocks...

Page 5: ... is necessary i2015 OWNER S MANUAL of 5 35 Item Description Specifications Step Motor X Y Z Max Torque 98 oz in 0 69N m X Y Z Step Angle 1 2 X Y Z Voltage Current 24V Phase Max 3A Phase Control Interface LCD 1 x 3 26mm x 78mm Display Characters 12 x 4 Control Panel Size 5 5 x 5 7 140mm x 145mm incl LCD Keyboard Status Light Red Green Data Interface USB Port x1 Limit Switch No of Switches per Axis ...

Page 6: ...l injury when operating the machine 1 Do not block the Emergency Stop Button 2 To reduce the risk of electric shock do not operate the machine with wet hands 3 Do not wear gloves when operating the machine 4 Before turning the power on make sure that the surroundings are clear of obstacles 5 Do not touch the spindle or cutting tools with bare hands before the machine has completely stopped 6 Read ...

Page 7: ...cted properly 3 Do not tamper with the safety cover limit switch or any other accessories see 1 Safety Components Section 4 To avoid electrical shock do not contact Control Board Power Supply Board Motor Control Box when the power is on 5 Power off the machine when power supply is unstable 6 To prevent electromagnetic interference A please avoid connecting power cord to an extension cord Connect t...

Page 8: ...cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord 10 WEAR PROPER APPAREL Do not wear loose clot...

Page 9: ...rform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 21 NEVER LEAVE TOOL RUNNING UNATTEND...

Page 10: ...r service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating ...

Page 11: ...Hazardous Areas i2015 OWNER S MANUAL of 11 35 ...

Page 12: ... Motor 9 Z Limit Switch 2 X Axis Stepper Motor 10 Y Limit Switch 3 Brushless DC Spindle Motor 11 Y Limit Switch 4 Y Axis Stepper Motor 12 X Limit Switch 5 USB Port 13 X Limit Switch 6 Main Power 14 Z Axis Auto Tool Indexer 7 Emergency Stop Button 15 Tool Bit Change Safety Button 8 Z Limit Switch ...

Page 13: ...dividuals The i2015 comes fully assembled and is ready for operation once the Owner s Manual has been read This machine was designed for wood and plastic carving only Warranty voids if users intend to carve or metal or other non approved material All instructions and tutorials for your i2015 CNC machine can be found on our website www iconiccnc com under the Training Videos section i2015 OWNER S M...

Page 14: ...er Motors X Z Axis Drive with Couplers and the Y Axis drivers with a Timing Belt to reduce machine s overall size Spindle system is built with 20 000 RPM high speed Brushless DC Spindle Motor It is capable of operating continuously for several hours without the need to stop or extra cooling Electrical Systems Controls 1 Control System Composed of Control Circuit Board 2 Power System Composed of Po...

Page 15: ...Moves Spindle Backwards Y Moves Spindle Forwards Installing Cutting Tools 1 Press round pin 2 Lock cutting tool nut manually 3 Insert tool into the net 4 Lock down the nut manually until bit is secure 5 Secure nut tightly with open end wrench 6 Follow these instructions to remove bits i2015 OWNER S MANUAL of 15 35 ...

Page 16: ... Greyscale Image Library DVD 12 USB Stick with iPicture Software i2015 OWNER S MANUAL of 16 35 Tool Description Suitable For Conical Bit 1 4 6mm R 0 8mm Carving 3D models Projects with fine details End Mill 1 4 6mm D 3 2mm Area Clearances Cutting out individual parts Tool Description Suitable For 60 V Bit 1 4 6mm 60 Degrees Sign making Decorative machining 90 V Bit 1 2 12mm 90 Degrees Sign making ...

Page 17: ... running the same operation multiple times or if you are using a multi tool operation Refer to Repeating Origin Setting in this Manual Press Enter to continue All values should change to 0 0mm indicating that this is the new Position of Origin 8 Press Back on your handheld controller to proceed 9 If you would like you may choose to use the Border function not required which will run a simulation o...

Page 18: ...ion and move the cursor down to select Save Press Enter to save these settings 7 USB Stick can be safely removed 8 Move the cursor to Select File and press Enter to browse the files located on the SD Card To delete these files simply move the cursor to the appropriate file name and press the Y key to delete Repeating Position Of Origin Setting When carving the same project multiple times users may...

Page 19: ...Team 1 From the Main Menu on your handheld controller select Position 2 Select Spindle Motor Off and press Enter Cursor will turn to a solid block indicating that this option was selected 3 Press Up Down key to turn the Spindle Motor on off Press Back to exit Please use the appropriate safety measures when the Spindle Motor is on Setting Imperial Metric Unit The default unit is Metric and can be s...

Page 20: ...o a tool change 1 Begin your G Code operation using standard machine operation procedures The machine will identify that there are multiple tools in the G Code Machine will begin operation by moving to the Z Axis Auto Indexer to measure the first tool It will request that you ensure that the Auto Indexer is clean Press Down and choose Continue 2 The Spindle will move to the center of the table rea...

Page 21: ...t R1 32 x 1 x 1 4 x 2 36L 1 11 2 381020 000 End Mill Bit D1 8 x 0 47 x 1 4 x 2 36L 1 11 3 230394 000 Collet Nut Ø1 4 1 11 4 230378 000 Collet Nut Ø1 2 1 11 5 381285 000 60 Degree V Bit 6 35x60 60L 1 11 6 381286 000 90 Degree V Bit 12 7x90 60L 1 12 Complete FM01 53 Spindle Complete 12 1 910116 000 BLDC 120V Motor BLDC 60 6000 20000rpm 1 12 2 490986 000 Spindle Driver Board DBL A11CA11600 C03 A 1 12...

Page 22: ...3 13 1 0t 32 26 310284 923 Rail for Z Axis R 1 28 000302 201 Phillips Head Screw M4 0 7P 6 17 29 174184 000 Z Axis Steel Plate 1 30 002602 102 Loctite Cap Screw M6 1 0P 20 4 31 000101 103 CAP Screw M4 0 7P 12 12 32 499020 000 Stepper Motor 103H7332 0340 3 33 310265 909 X Step Motor Housing 1 34 677061 000 Coupler ψ6 35 ψ10 L31 2 35 174195 904 Cover 1 36 006402 100 Washer 5 3 9 0 5 12 37 673097 000...

Page 23: ...ver 1 54 021802 000 Bushing NB 2430 1 55 021101 100 Cord Clamp ACC 2 B 6 56 310353 909 Sliding Block 2 57 360297 000 Pin 3 58 173122 902 Plate for X Axis 1 59 000101 107 Cap Screw M4 0 7P 6 2 60 174004 904 Z Axis Motor Mounting 1 61 250883 615 Z Axis Step Motor Cover 1 62 310451 923 Rail for X Axis 2 63 174002 000 X Axis Motor Cover 1 64 000304 103 Phillips Head Screw M6 1 0P 12 2 65 174001 000 X ...

Page 24: ... 021709 000 Cord Protector AMB 3 60mm 1 81 021708 000 Cord Protector AMB 3 80mm 1 82 200096 615 Foam 60 20 1t 1 83 090271 008 Right Column 1 84 008006 100 Hexagon Nut M8 1 25P 13B 6 5H 4 85 174193 904 Tool Measurement Plate 1 86 001601 101 Phillips Head Screw Washer M4 0 7P 8 4 10 0 8t 6 87 230049 000 Foot Pad Screw 4 88 250123 615 Carry Handle 4 89 174179 000 Base 1 90 000104 108 CAP Screw M8 1 2...

Page 25: ... 174180 000 Linkage for Y Axis 1 104 174161 000 Y Axis Steel Plate 1 105 673111 000 Y Axis Rod Screw R16 10T4 1 XSCD 468 6 551 6 0 05 R P0 1 106 012002 007 Key 4 4 20 1 107 310377 909 Bearing Seat 1 108 310378 909 Bearing Seat 1 109 010102 000 R Ring RTW 32 1 110 190218 902 Bushing 1 111 001901 101 SET Screw M5 0 8P 5 4 112 310391 909 Timing Pulley 1 113 173535 902 Belt Plate 2 114 310450 923 Rail...

Page 26: ...0 7P 25 4 146 490779 000 Fan DC 24V 2 04W 1 147 250895 615 Fan Cover ABS 1 149 048300 002 Button Head Screw M3 0 5P 6 AS306A 2 150 200080 000 Foam 180 10 0 5t 2 151 000302 101 Button Head Screw M4 0 7P 6 6 152 491004 000 Insulated Cable Socket 2525S 430mm 2 153 Complete FM01 58 Controller Assembly Complete 153 1 924266 000 Controller 1 153 2 490958 003 HMI Board 20 1 153 3 490762 000 LCD Display W...

Page 27: ...6 660175 000 Tool Box 220 145 48 1 177 040401 000 Screw Driver 1 75 1 178 040203 000 Open Wrench 11 13 1 179 040207 000 Open Wrench 22 24 1 180 660179 000 Brush 125 54 40 1 181 250436 615 Packaging Protector 4 182 500050 300 Styrofoam Bar 1 185 610004 048 Pallete 920x908x134 1 187 540335 000 Carton for Controller 140mm 46mm 210mm 1 188 520001 762 Carton for Toolbox 220mm 145mm 125mm 1 189 491026 0...

Page 28: ...on Specifications Quantity 192 5 006302 100 Spring Washer 5 1 9 3 1 192 6 006001 012 Washer 5 3 12 1 0t 1 193 491003 000 Tool Measurement Switch R13 24BL 05 BR WH 24AWG 2C 120mm 1 194 000804 104 Button Head Screw M5 0 8P 6 3 195 174155 000 Adjusting Plate 1 196 021711 000 Bushing AMB 2 45mm 2 ...

Page 29: ...Electrical Schematic Diagram i2015 OWNER S MANUAL of 29 35 ...

Page 30: ...Exploded Diagrams i2015 OWNER S MANUAL of 30 35 ...

Page 31: ...Exploded Diagrams Cont i2015 OWNER S MANUAL of 31 35 ...

Page 32: ...Exploded Diagrams Cont i2015 OWNER S MANUAL of 32 35 ...

Page 33: ...Exploded Diagrams Cont i2015 OWNER S MANUAL of 33 35 ...

Page 34: ...Exploded Diagrams Cont i2015 OWNER S MANUAL of 34 35 ...

Page 35: ...Contact Information i2015 OWNER S MANUAL of 35 35 ...

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