ICON 78650DJ Installation Instructions Manual Download Page 8

2

6

. Remove the 3 nuts holding the factory coilover to the coil bucket using an 18mm socket/wrench. 

(FIGURE 3) 

7

. Remove lower bolt using a 21mm socket/wrench. 

8

. Remove the tie rod from the knuckle. Use a 21mm socket/wrench to remove the nut and a 10mm socket/wrench to hold the stud 

from spinning. Use a hammer to break the seat of the taper. 

(FIGURE 4)

9

. Remove upper ball joint nut to allow room for coilover removal, use a 21mm socket/wrench and a 2lb sledge on the knuckle to 

unseat taper. Tie up the neck of the knuckle so the CV joints do not over extend. 

(FIGURE 5 AND 6)

10

. With the OEM coilover removed, sway bar removed, and UCA free from the knuckle, sand the lower shock tab as shown. Failure to 

sand this section will allow the CV boot to rub at full droop and full steering lock. Be careful not to hit the CV boot. 

(FIGURE 7 AND 8) 

FIG.3

FIG.4

FIG.5

FIG.6

FIG.7

FIG.8

Summary of Contents for 78650DJ

Page 1: ...using an 18mm socket wrench FIGURE 1 5 The spindle will need to be supported so as not to cause overextension of the CV s on 4WD equipped trucks or possibly damaging steering Using a ball joint separa...

Page 2: ...emature bushing wear and increased noise FIGURE 3 8 With the control arm completely assembled slide the arm into the upper mounts and insert the OEM hardware loosely 9 Pivot the Delta Joint stem so th...

Page 3: ...tes of America and Canada ICON Vehicle Dynamics obligation under this warranty is limited to the repair or replacement at ICON Vehicle Dynamics discretion of the defective product Any and all costs of...

Page 4: ...ly in order to remove the upper shock bolt Remove the 3 bolts connecting the DEF tank to the crossbar in front of the tank Remove the 2 nuts from the driver side metal strap using a 13mm socket wrench...

Page 5: ...shock to be installed at full extension and could lead to damage not covered by warranty FIGURE 6 AND 7 6 Install the upper bolt first with the wide spacer to the outside spacing the shock away from t...

Page 6: ...o register your product ICON VEHICLE DYNAMICS SHOCK ABSORBER WARRANTY This shock absorber has a 1 year warranty against any manufacturer s defects If a shock fails within the initial year of ownership...

Page 7: ...ward Use the factory hardware to fasten to the frame using a 10mm socket wrench Torque to factory spec NOTE Leave the sway bar off until after the coilovers are installed COMPONENTS INCLUDED 1 174953R...

Page 8: ...taper FIGURE 4 9 Remove upper ball joint nut to allow room for coilover removal use a 21mm socket wrench and a 2lb sledge on the knuckle to unseat taper Tie up the neck of the knuckle so the CV joints...

Page 9: ...pacers on the coilover assembly push the coilover away from the CV boot Installing these spacers backwards will cause the CV boot to rub the rod end Reuse the factory lower bolt and a 21mm socket wren...

Page 10: ...ket wrench Torque to factory spec FIGURE 19 19 Reconnect the tie rod to the knuckle using a 21mm socket wrench Torque to factory spec FIGURE 20 20 Repeat all installation steps on the passenger side 2...

Page 11: ...o register your product ICON VEHICLE DYNAMICS SHOCK ABSORBER WARRANTY This shock absorber has a 1 year warranty against any manufacturer s defects If a shock fails within the initial year of ownership...

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