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SECTION 11 

BLOCK DIAGRAM

11 - 1

Explanatory notes 

+B LINE 

LPF 

ANT 

LPF 

IC6 
LM2902PWR 

LPF 

LPF 

IC6 
LM2902PWR 

LPF 

IC7 
NJM12902V 

RESET 

IC8 
BD5242G 

SHIFT 

SW 

D6 
MA2S077 

ANT 

SW 

D701 
1SV307 

PWR 
AMP 

Q701 
RD07MVS1 

TX/RX 

SW 

D16:1SV307 
D17: MA2S077 

RX VCO 
Q17 
2SC4226 

TX VCO 
Q16 
2SC4226 

RIPPLE 

FIL 

Q20 
2SC4116 

FIL 

LOOP 

PLL 
IC 

IC2 
MB15A02PFV1 

X3 

Q22 
2SC5006 

X1 
CDBKB450KCAY24 

X6 
CR-774 
12.288MHz 

AMP 

IC5 
NJM13403V 

FM 

MOD 

D12 
MA368 

Q6 
3SK324 

BPF 

D14: HVC350B 
D29: HVC350B 

BPF 

D15 
HVC350B 

BPF 

D19: HVC350B 
D20: HVC350B 

BPF 

RF 

AMP 

Q5 
3SK293 

APC 
AMP 

IC701 
TA75S01F 

XTAL 

BPF 

FI1 
FL-335 

IF 

AMP 

Q7 
2SC5107 

CERAMIC 

BPF 

FI2 
CFWM450F 
450KHz 

Q47 
UNR9213J 

AF 

AMP 

IC15 
TA7368FG 

SP1 

BUFF 

Q29 
2SC5700 

BUFF 

Q15 
2SC5006 

BUFF 

Q21 
2SK880 

FIL 
SW 

Q40 
UNR9213J 

DRIVE 
AMP 

Q702 
RD01MUS1 

MC1 
SKB-2746 

PTT SW 
S2 

PTT 
DET 

Q43: UNR9111J 

AF VOL 

R315 

TP76N00N 

TCXO 

PWR 
CTRL 

Q42: 2SB1132 
Q41: XP6501 
D23: MA2S111 
D21: DAN222 

PRE 
DRIVE 

Q703 
2SC3356 

TLV 

ADJ 

D10: HVC350B 
D13: HVC350B 

RLV 
ADJ 

D9  : HVC350B 
D11: HVC350B 

HPF 

IC5 
NJM13403V 

AF 

MIX 

IC5 
NJM13403V 

R256 
ERTJ0EP473J 

J2 
HSJ1456-010320 

J3 

HSJ1102-018540 

Q44: UNR9210J 
D28: RB706F 

CLONE 

BUFF 

J4 
BM02B-ASRS-TF 


LPF 

HPF 

IC5 
NJM13403V 

RXMUTE 

SW 

Q32: 2SK3019 
Q33: UNR9213J 

MUTE 

SW 

Q46 
UNR9213J 

PWR 

DET 

D702 
RB706F 

PRE 
DRIVE 

Q704 
2SC5006 

BATTERY_1 

BT3 

F701 

0467003.NR 

1 2 

BUFF 

IC7 
NJM12902V 

CERAMIC 

BPF 

FI3 
SFPC450H 

LCD 

DRIVER 

IC20 
LC75834W 

LCD 

DS3 

KEY 

MATRIX 

BUFF 

IC6 
LM2902PWR 

SW 

Q35 
UNR9213J 

ALC 

IC24: AN6123MS 

MIC 

MUTE 

Q31: 2SK3019 

A/D 
SW 

IC25: TC7W53FK 

AMP 

IC7 
NJM12902V 

EEPROM 

IC10 
HN58X2464TI 

IC23 
M62334FP 

D/A 

DAFO 

SW 

Q36: 2SK3019 
Q37: UNR9213J 

TX/RX 

SW 

Q18: XP1214 
Q19: UNR9213J 

X2 

Q14 
2SC5700 

GAIN 

SW 

Q34: 2SK3019 
Q35: UNR9213J 

A/D 
SW 

Q9: DTA114EU 
D2: DAN222 
D3: DAN222 

LPF 

LIGT 

Q45: UNR9113J 
DS1: LNJ310M6URA 
DS2: LNJ310M6URA 

MONI 

SW 

S5 
SW-167 

EMER 

SW 

S1 
EVQ-PUL 

BPF 

BPF 

D24: HVC350B 
D25: HVC350B 

S5 

REG 

Q23 
2SA1577 

CPU5 

REG 

IC17 
NJM2870 

T5 

REG 

Q24: 2SA1577 
 

R5 

REG 

Q25: 2SA1577 
Q48: UNR9213J 

REG 

+5 

Q26: 2SB1580 
Q27: XP6501 
Q28: UNR9213J 

BIAS 

IC7 
NJM12902V 

SDEC 

CDEC 

RES 

CENC0-2 
REM 

SENC 

D/A 

IF IC 

IC9: TA31136FNG 

LVIN 

S5V 

R5V 

CTCSS/DTCS 

DUSE 

CONTROL LINE 

COMMON LINE 

TX LINE 
RX LINE 

DATA LINE 

T2 

T1 

APC 

TMUT 

NOIS 

CPU 

IC22 

IC12 
M62364FP 

REF 

BAL 

15.3 MHz 
X2 
CR-783 

45.9 MHz 

SQLC 

46.35 MHz 

TONE 

CTCSS/DTCS 
DECODE 
Q39 
XP4601 

MAIN UNIT 

CSFT 

MIX 

MOD 

BEPO 

CTCSS/DTCS 

MODI 

LV 

IC3 
CD4066BPWR 

ANALOG 

SW 

TEMP 

OPTION CONNECTOR 

OPTION CONNECTOR 

OPTION CONNECTOR 

AFON 

BEPO 

BUSY 

DISC AFOUT 

PTTI 

PTTO 

MCIN 

MCOT 

SIGO 

J5 

AXK540145J 

OPTION 

CONNECTOR 

AFON 

AFON1 

PTTO 

CLO 

CLI 

BEEPO 

PTTI 

PTTO 

DISC 

MCIN 

MCOT 

VCC 

ANT UNIT 

PA UNIT 

RSSI 

DMO 

DMI 

OPTION CONNECTOR 

DMO 

DMI 

DAFO 

VCC 

DAFO 

T5V 

MMUTE 

DIGI 

DIGI 

RMUTE 

EXT SPEAKER 

AF 

MMUTE DIGI 

RLVA 

TLVA 

TLVA 

RLVA 

CONNECT 

UNIT 

AF 

R5V DIGI 

W/N 
SW 

NWC 

RMUTE 

RMUTE 

SCK 
DSDA 

MCGO 

DIGI 

EXT MIC 

MIC 

AFOUT 

SP 

CLONE 

MMUTE 

SIGO 

BEEP 

BEEPO 

D_IF 

S5V 

AFOUT 

VREF 

APCV 

R315 

+5V 

LIGT 

DIGI 

TONE 

+5V 

MONI 

EMER 

353.65-423.65 MHz (400-470MHz) 
403.65-465.65 MHz (450-512MHz) 
403.65-473.65 MHz (450-520MHz) 

400-470 MHz 
450-512 MHz 
450-520 MHz 

S5C 

+5V 

CPU5 

T5C 

PWON 

CPU5 

S5V 

R5C 

R5V 

+5V 

VCC 

T5V 

+5V 

VCC 

+5V 

ESDA 
ESCL 

CPU5 

CPU5 

CPU5 

CPU5 

CPU5 

KRO-3 
KSO-4 

+5V 

BIAS 

Summary of Contents for IC-F4021T

Page 1: ...SERVICE MANUAL UHF TRANSCEIVERS S 14304HZ C1 July 2006...

Page 2: ...DUCTION CAUTION ORDERING PARTS 1 Make sure a problem is internal before disassembling the transceiver 2 DO NOT open the transceiver until the transceiver is disconnected from its power source 3 DO NOT...

Page 3: ...PLL CIRCUITS 5 4 5 4 DIGITAL CIRCUITS 5 5 5 5 POWER SUPPLY CIRCUITS 5 5 5 6 PORT ALLOCATIONS 5 5 SECTION 6 ADJUSTMENT PROCEDURES 6 1 PREPARATION 6 1 6 2 FREQUENCY ADJUSTMENT 6 4 6 3 TRANSMIT ADJUSTMEN...

Page 4: ...ore than 70 dB 75 dB typ Middle More than 70 dB 73 dB typ Narrow More than 60 dB 68 dB typ Audio harmonic distortion 3 typ with 1 kHz AF 40 deviation FM hum and noise without CCITT filter Wide More th...

Page 5: ...IC12 M62364FP Crystal oscillator 15 3 MHz X2 CR 783 VCO circuits RX VCO Q17 2SC4226 D9 D11 HVC350B TX VCO Q16 2SC4226 D10 D13 HVC350B R5 regulator Q25 2SA1577 Q48 UNR9213J S5 regulator Q23 2SA1577 T5...

Page 6: ...b B w Unscrew 2 screws C and remove the jack panel e Unscrew 2 screws D and unplug the connector E from the chassis unit r Take off the chassis unit in the direction of the arrow from the front panel...

Page 7: ...en uninstalling the unit Be sure to re solder the cut points as below when you remove the unit Otherwise no transmit modulation or receive AF output is available DISC MIC e Cut the pattern on the PC b...

Page 8: ...IF filter FI1 to filter out adjacent signals then applied to the 1st IF amplifier Q7 The amplified 1st IF signal is then applied to the FM IF IC IC9 pin 16 5 1 4 2nd IF AND DEMODULATOR CIRCUITS MAIN U...

Page 9: ...ignals in the demodulated AF signals are passed through the LPF IC6 pins 5 7 to remove unwanted components voice signals then applied to the CPU IC22 pin 45 and decoded 5 2 TRANSMITTER CIRCUITS 5 2 1...

Page 10: ...as the reference voltage The APC amplifier compares the detected voltage and reference voltage and the difference of the voltage is output from pin 4 The voltage controls the bias of the drive Q702 an...

Page 11: ...pplied to the PLL IC IC2 pin 8 The applied signal is divided at the prescaler and programmable counter according to the SSO signal from the CPU IC22 pin 99 The divided signal is phase compared with th...

Page 12: ...22 87 88 T5C R5C T5V LED backlight driver Q45 LCD driver IC20 D A converter IC12 etc CPU IC22 EEPROM IC10 Reset IC IC8 etc Drive amplifier Q702 Power amplifier Q701 etc PLL IC IC2 VCO s etc Transmit...

Page 13: ...40 High While DTCS is in use 75 NOIS Input port for noise signal from the FM IF IC IC9 pin 13 82 ESDA Outputs serial data to the EEPROM IC10 pin 5 85 ESCL Outputs clock signal to the EEPROM IC10 pin 6...

Page 14: ...djustment frequencies and settings into the transceiver and set the configuration using the CS F3020 CLONING SOFTWARE before starting the software adjustment Otherwise the software adjustment can not...

Page 15: ...ansmit while the SSG is connected to the antenna connector SINAD meter Speaker 8 To SP jack JIG cable 2 JIG cable 1 PC to USB port to RS 232C port OPC 478 RS 232C type OPC 478U USB type Audio generato...

Page 16: ...rify Squelch EUR only CTCSS DTCS deviation FM deviation Narrow FM deviation Middle Wide Modulation balance Transmit output power Hi Transmit output power L2 Transmit output power L1 Tq PLL lock voltag...

Page 17: ...LOCK VOLTAGE can be adjusted automatically 1 Set the Lock voltage preset RX LVA and TX LVA to 179 3 15 V 2 Push the ENTER key on the connected PC s keyboard 1 Channel Receiving CH 2 PC screen Click Re...

Page 18: ...set as Frequency 1 0 kHz Level 150 mV rms Set the FM deviation meter to same condi tion as MODULATION BALANCE Transmitting WIDE MOD ratio 2 Channel Transmitting CH 6 4 05 to 4 15 kHz MIDDLE MOD ratio...

Page 19: ...ush ENTER key 2 The connected PC tunes BPF s to peak levels automaticaly S METER RSSI 1 Channel CH 1 Push the ENTER key on the connected PC s keyboard to set S3 level Connect the SSG to the antenna co...

Page 20: ...X1 6070000191 S DCR CDBKB450KCAY24 R0 B 80 16 9 X2 6050011940 S XTL CR 783 15 3 MHz F4021 F4023 only B 61 6 38 9 6050012380 S XTL CR 826 15 3 MHz B 61 6 38 9 X6 6050011830 S XTL CR 774 12 288 MHz B 31...

Page 21: ...56 8 24 4 R199 7030006610 S RES ERJ2GEJ 394 X 390 k B 58 4 24 4 R200 7030005030 S RES ERJ2GEJ 152 X 1 5 k B 11 2 32 3 R201 7030005050 S RES ERJ2GEJ 103 X 10 k T 96 6 39 1 MAIN A UNIT for Low band REF...

Page 22: ...3 4030017540 S CER ECJ0EC1HR75B B 71 6 30 4 C114 4030017570 S CER ECJ0EC1H040B B 72 4 32 9 S Surface mount MAIN A UNIT for Low band REF ORDER DESCRIPTION M H V NO NO LOCATION C115 4030017630 S CER ECJ...

Page 23: ...30 S CER ECJ0EB1A104K T 60 9 14 6 C388 4030016930 S CER ECJ0EB1A104K T 60 9 13 7 C390 4030016930 S CER ECJ0EB1A104K T 78 18 8 C391 4030016930 S CER ECJ0EB1A104K B 65 19 1 C392 4030016930 S CER ECJ0EB1...

Page 24: ...B 88 2 27 4 R26 7030008010 S RES ERJ2GEJ 123 X 12 k B 88 2 26 4 R27 7030005310 S RES ERJ2GEJ 124 X 120 k B 86 4 23 4 R28 7030005080 S RES ERJ2GEJ 823 X 82 k B 84 7 23 4 R29 7030004980 S RES ERJ2GEJ 10...

Page 25: ...R272 7030004980 S RES ERJ2GEJ 101 X 100 T 55 5 4 8 R273 7030005160 S RES ERJ2GEJ 105 X 1 M B 7 3 9 5 R274 7030005160 S RES ERJ2GEJ 105 X 1 M B 7 3 10 4 R275 7030005160 S RES ERJ2GEJ 105 X 1 M B 7 3 1...

Page 26: ...S CER ECJ0EB1C223K B 11 4 34 4 C230 4030016790 S CER ECJ0EB1C103K B 48 7 5 1 C231 4030016790 S CER ECJ0EB1C103K B 48 20 2 S Surface mount MAIN B UNIT for High band REF ORDER DESCRIPTION M H V NO NO LO...

Page 27: ...3 L708 6200005741 S COL ELJRE 47NGFA T 6 7 13 1 L709 6200008240 S COL 0 30 0 9 5TL 14N T 35 3 17 L712 6200010850 S COL LQW18AN22NG00D T 32 1 15 4 L713 6200011580 S COL LQW18AN33NG00D T 26 5 19 2 R701...

Page 28: ...C705 4030009510 S CER C1608 CH 1H 010B T T 31 5 12 9 C707 4030017460 S CER ECJ0EB1E102K B 28 16 9 C708 4030017460 S CER ECJ0EB1E102K T 28 5 13 8 C709 4030009920 S CER C1608 CH 1H 050B T T 27 4 13 7 C7...

Page 29: ...03440 S RES ERJ3GEYJ 102 V 1 k B 40 4 12 2 R36 7030000460 S RES MCR10EZHJ 4 7 k B 34 7 23 8 R37 7030005501 S RES ERA3YKD 124V 120 k B 33 6 21 3 R38 7030005671 S RES ERA3YKD 393V 39 k B 30 1 25 1 R39 7...

Page 30: ...nut Q 1 1 MP36 8930048870 2056 A sponge 1 MP37 8930070010 2893 VOL rubber 1 ORDER NO REF NO DESCRIPTION QTY CHASSIS PARTS J2 6450002250 Connector HSJ1456 010320 1 J3 6450000131 Connector HSJ1102 01854...

Page 31: ...MP26 C MP27 C MP27 C MP9 C MP10 C J2 C J2 M J3 M MC1 M MP8 M S2 M W1 C MP32 C UNIT abbreviations C CHASSIS PARTS M MAIN UNIT P PA UNIT CN CONNECT UNIT A ANT UNIT MP37 C MP21 C MP22 C MP34 C MP34 C MP...

Page 32: ...6 T1 2SC5107 O 2SC5700 2SK3019 2SK880 Y 3SK293 3SK324UG TL E RD01MUS1 RD07MVS1 UNR9111J UNR9113J UNR9210J UNR9213J XP1214 XP4601 XP6401 XP6501 AB Symbol HR Symbol BAR Symbol BN Symbol R25 Symbol BR Sy...

Page 33: ...TCH MIC 7 4 1 P0 P1 P2 P3 0 8 5 2 9 6 3 SECTION 10 BOARD LAYOUTS 10 1 BC 160 TOP VIEW ANT UNIT TOP VIEW CONNECT UNIT TOP VIEW PA UNIT TOP VIEW H5 H10 H15 H20 H25 H30 H35 H0 V5 V10 V15 V0 V25 V20 H5 H1...

Page 34: ...ITCH EXT SPEAKER SIDE3 ISENS TI GND RX to PA unit J702 VCC T5V GND TX to PA unit J701 10 2 H5 H10 H15 H20 H25 H30 H35 H0 V5 V10 V15 V0 V25 V20 1 4 J701 TX GND T5V VCC to MAIN unit 4 1 J702 RX GND TI I...

Page 35: ...1 2SK3019 A D SW IC25 TC7W53FK AMP IC7 NJM12902V EEPROM IC10 HN58X2464TI IC23 M62334FP D A DAFO SW Q36 2SK3019 Q37 UNR9213J TX RX SW Q18 XP1214 Q19 UNR9213J X2 Q14 2SC5700 GAIN SW Q34 2SK3019 Q35 UNR9...

Page 36: ...0 4 3 0 4 2 0 4 2 0 21 0 3 21 0 3 0 3 0 3 0 0 0 0 0 0 0 0 0 0 0 8 04 4 2 K 2 P P P 2 P P K 2 2 K K 2 0 3 N M M N 2 K P 2 2 K P P P 2 P P 2 K 2 K 2 K P 2 K 2 K 2 K 2 2 K 2 K 2 K 2 K K 2 K 2 K P 0 P 0 P...

Page 37: ...p L R731 10k R741 560 R801 82k R702 2 7k R747 10k C781 47p C806 1p C805 3p L L708 47nH L707 15nH H 18nH L L706 EXCCL3225U R744 330k APC 0467003 NR F701 HV 1 2 L701 0 82 H Q702 RD01MUS1 C720 33p H 39p...

Page 38: ...43 TE1 1 VO 2 GND 3 CD 4 VOR 5 VIN R50 ERJ12 JPW L2 0 47 ERJ12 JPW CP2 CP1 C20 560 0 01 0 0015 RSQ035P03TR Q2 1 2 3 4 5 6 R47 MCR10 JPW MCR10 JPW R39 MCR10 JPW R40 R51 MCR10 JPW R41 MCR10 JPW R43 MCR1...

Page 39: ...nwood Centre 150 6165 Highway 17 Delta B C V4K 5B8 Canada Phone 1 604 952 4266 Fax 1 604 952 0090 URL http www icomcanada com E mail info icomcanada com Unit 1 103 Garden Road Clayton VIC 3168 Austral...

Page 40: ...1 1 32 Kamiminami Hirano ku Osaka 547 0003 Japan S 14304HZ C1 2006 Icom Inc...

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