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MONOLITE

 

 

19 

 
 

7 OPERATION 

 

7.1 OPERATION 

CHECKS 

 

The heating system must be used suitably, ensuring on the one hand, optimum combustion with reduced 
emission to the atmosphere of carbon monoxide, hydrocarbons and soot, and on the other avoiding all dam-
age to persons and property. 
 
The pressurisation must remain within the limit values shown in the technical data table. 
 
The burner switch should always remain on; this ensures that the boiler water temperature remains near the 
value set by the thermostat.  

 
In the case of flue gas leaks from the front of the boiler (door and burner plate), the closure tie rods 
of the single parts must be adjusted; if this is not sufficient, replace the gaskets. 
 

WARNING 

Do not open the door and do not remove the fume chamber while the burner is in operation. In all 
cases wait a few minutes after stopping the burner for the insulation to cool. 

 

7.2 

TEMPORARY BOILER STOP 

To stop the boiler temporarily, set the main switch on the control panel to “OFF”. The electrical parts will now 
be free of tension. 
 

7.3 

PROLONGED BOILER STOP 

Close the gas valve that is fitted upstream of the boiler. 

 
WARNING:

 during long stoppages in winter, and in order to avoid frost damage, drain both the sanitary wa-

ter* and the heating system water; drainage of the latter can be avoided by adding antifreeze. 
 

 

Boiler with water heater 

 

7.4 

PERIODICAL USER CHECKS 

Check periodically that there is no air in the heating system, and if necessary open the blow-off valve at 
the top of the boiler. 

Periodically check the boiler pressure. 

 

7.5 

MAINTENANCE AND CLEANING 

All maintenance and cleaning can only be carried out only after closing the fuel supply and switching off the 
electrical supply. 
 
As economic operation depends on the cleanliness of the heat exchanger surfaces and on burner adjust-
ment,  it is well to: 

Have the burner settings checked by professionally qualified personnel; 

Analyse the system water and allow for adequate water treatment to avoid the formation of cal-
careous incrustations that initially reduce boiler efficiency, and then lead to damage; 

 

IMPORTANT 
It is recommended to check periodically possible scale deposits through the side inspection 
plugs (see par. Technical Data): if necessary, carry out chemical washing. 

 

Check that the cladding and the flue gas sealing gaskets are in good order and if not, replace; 

Periodically check the efficiency of the regulation and safety instruments on the system. 

 

Summary of Contents for MONOLITE JB Series

Page 1: ...TECHNICAL MANUAL MONOLITE GT CONDENSING BOILER WITH PREMIX BURNER MONOLITE JB CONDENSING BOILER WITHOUT BURNER LOW NOx STEEL CONDENSING BOILERS...

Page 2: ......

Page 3: ...RE MOD 45 GT 125 GT 13 4 8 INVERTING THE DOOR APERTURE mod 160 GT JB 350 GT 670 JB 13 4 9 PRESSURISED BOILER CONNECTION 14 4 10 WIRING DIAGRAM 14 5 FITTING THE BOILER CASING 15 5 1 BOILER BODY INSULAT...

Page 4: ...without inversion limits as much as possible the formation of Nitrogen Oxides NOx that form when the flame remains at high temperature in the combustion chamber for long periods The MONOLITE series b...

Page 5: ...itioned on the control panel should be checked for efficiency The guarantee shall be valid only upon compliance with the instruction given in this manual Our boilers have been built and tested in obse...

Page 6: ...5 3 89 3 85 78 18 MONOLITE 160 GT 61 53 000 68 58 650 62 53 807 98 5 109 6 62 4 91 4 86 98 65 MONOLITE 210 GT 81 70 000 90 77 462 82 71 066 98 5 109 8 74 6 49 6 42 130 29 MONOLITE 270 GT 104 90 000 11...

Page 7: ...N10 mm mm mm mm mm mm mm mm mm mm mm DN in DN in DN in DN in DN in DN inDN inDN in DN in DN in MONOLITE 45 GT 1267 1210 670 595 350 322 715 150 150 50 50 1 1 1 2 3 4 1 2 50 3 4 MONOLITE 70 GT 1267 12...

Page 8: ...4 91 4 86 98 65 MONOLITE 210 JB 81 70 000 90 77 462 82 71 066 98 5 109 0 8 74 6 49 6 42 130 29 MONOLITE 270 JB 104 90 000 116 99 594 106 91 371 98 5 109 0 11 24 8 34 8 25 167 52 MONOLITE 350 JB 136 1...

Page 9: ...0 JB KEY N1 Boiler flow N2 Medium temperature return N3 Fitting for Instruments N4 System filling drainage N5 Safety valve s fitting N6 Bulbs wells N7 Boiler condensation drain N8 Inspection well N9 L...

Page 10: ...P8 b c N1 N2 N3 N4 N5 N6 N7 N8 N9 mm mm mm mm mm mm mm mm mm mm mm DN in DN in DN in DN in DN in DN inDN inDN in DN in MONOLITE 30 JB 990 881 670 318 350 322 200 250 150 150 50 50 1 1 1 2 3 4 1 2 50 M...

Page 11: ...as temperatures produced by MONOLITE boilers are considerably lower than in the case of non condensing boilers and have therefore very high relative humidity For these reasons the chim ney must be com...

Page 12: ...MONOLITE 10 4 3 1 SEALED HOT WATER HEATING SYSTEM WITH EXPANSION VESSEL Mod 45 125 Mod 160 270...

Page 13: ...ulation thermostat n 1 19 Regulation thermostat n 2 20 Manual reset safety thermostat 21 Shock absorbing pipe 22 Safety valve n 1 the 2 nd has a heating capacity above 580 kW 23 Fuel shut off valve 24...

Page 14: ...l thermostats TR1 TR2 have an operating range from 0 to 90 and can be set by the user by means of the front dial Safety limit thermostats TS has a fixed setting of 100 0 6 C and can be manually reset...

Page 15: ...NVERTING THE DOOR APERTURE mod 160 GT JB 350 GT 670 JB If the door is to be opened to the opposite side act as follows 1 Switch the outside nut or bush of one hinge with the diametrically opposite clo...

Page 16: ...nd regulations g check that all gas connections are perfectly gas tight h check that the boiler room ventilation openings are dimensioned to guarantee an air flow as foreseen by applicable regulations...

Page 17: ...r control panel connection cables passing through the aperture for the wiring harness please refer to the control panel diagram and to the standard plugs connection kit Unwind the thermostat capillari...

Page 18: ...harness please refer to the control panel diagram and to the standard plugs connection kit Unwind the thermostat capillaries fit the control panel to the side fastening with the screw then insert the...

Page 19: ...e existing opening for the wiring harness please refer to the control panel diagram and to the standard plugs connection kit Unwind the thermostat capillaries attach the control panel 3 to the side wi...

Page 20: ...osed to the flame and reducing considerably the boiler life Furring concentrates where the boiler wall temperature is higher and the best defence against this phenomenon is a boiler design that elimin...

Page 21: ...er WARNING during long stoppages in winter and in order to avoid frost damage drain both the sanitary wa ter and the heating system water drainage of the latter can be avoided by adding antifreeze Boi...

Page 22: ...arted in via G Pascoli 38 37059 Campagnola di Zevio VR Italia DECLARE THAT BOILERS MONOLITE 45 GT 70 GT 95 GT 125 GT with burner MONOLITE 160 GT 210 GT 270 GT 350 GT body only MONOLITE JB comply with...

Page 23: ......

Page 24: ...scoli 38 Zevio fraz Campagnola VERONA ITALIA Tel 045 8738511 Fax 045 8731148 info icicaldaie com www icicaldaie com The data reported are indicative only and are not binding Our company reserves the r...

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