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ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL

PARTS LIST

Summary of Contents for ICE USA i20NBL

Page 1: ...Operator Parts Manual www ice4usa com 8130060 REV 0 03 201...

Page 2: ...rovide your name company name customer ID number billing and shipping address phone number and purchase order number Model No Serial No Machine Options Sales Rep Sales Rep Phone No Customer ID Number...

Page 3: ...synergyTM INTRODUCTION 7 MACHINE SETUP INSTALLATION 7 MACHINE OPERATION 8 WHILE OPERATING MACHINE 8 TANK DRAINING 9 BATTERY CHARGING 9 PREVENTATIVE MAINTENANCE 10 FAULT CODE SOLUTION 11 BASIC TROUBLE...

Page 4: ...surfaces Follow all safety guidelines Be very careful when using the machine in reverse Reduce speed when turning to operating it Never allow children to play on or around Do not operate on inclines...

Page 5: ...16 i SYNERGY decal 17 ICE Logo 18 Hose Fill Port 19 Squeegee Storage Bracket 20 Control panel see Panel components 21 Emergency Stop Button Drive Models 22 Main controller breaker 23 On board battery...

Page 6: ...icator 2 Battery meter 3 Brush motor indicator 4 LED display screen 5 6 7 8 Fault message display area 9 Vacuum motor indicator 10 Vacuum motor switch 11 Fault code 12 Timer 13 Speed control button 14...

Page 7: ...IES INTO COMPARTMENT 4 Plug the batteries connector to the machine adaptor connect machine i synergyTM COM port with the batteries MACHINE SET UP PRE OPERATION CHECKS 1 Sweep or dust mop the surface t...

Page 8: ...The drive model i20NBTL i24BTL Pull the control handle bail see machine components item 2 backwards to start scrubbing The machine will automatically propel forward To reverse the drive model simply...

Page 9: ...ag to remove any excess dirt 3 located in the recovery tank DRAINING THE SOLUTION TANK Any time scrubbing operation is completed the solution tank should be drained and cleaned 1 Pull the solution tan...

Page 10: ...lean the recovery tank cover seal Replce it if damaged 4 Lubricate all grease points and pivot points with silicon spray and approved grease 5 Check the machine for loose nuts and bolts 6 Check the ma...

Page 11: ...ck the propel motor Wiring F25 Check Brush Motor Bad brush motor Check the brush motor Wiring F40 Check Proximity Sw Proximity switch fault Check the Proximity switch F41 Release Handle Operation mist...

Page 12: ...iring Contact ICE service center Worn Motor carbon brushes Contact ICE service center Little or no Ball valve set too low or shut off Turn on the ball valve shut off hose Clean solution tank filter or...

Page 13: ...PATH WIDTH 20 in 500 mm Disk 500 mm 20 in 20 in x 14 in Pad 24 in 600mm PRODUCTIVITY RATE 19 375 ft2 1 800 m2 h 23 680 ft2 2 200 m2 h 28 000 ft2 2 600m2 h DRIVE SYSTEM Brush Assisted Transaxle 0 27 hp...

Page 14: ...14 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST RECOVERY TANK GROUP...

Page 15: ...6 18 1 6 10 6 8111014 FLOAT ADAPTER 1 7 8111001 GASKET 1 8 8111015 FLOAT SHUT OFF 1 9 8131003 CAP 1 10 8131001 RECOVERY TANK 1 11 8131010 DRAIN HOSE 1 12 1962050 CLAMP 1 13 8111300 HINGE ASSEMBLY 2 14...

Page 16: ...16 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST VACUUM FAN GROUP...

Page 17: ...TION NO REQ D 1 8112005 GASKET VACUUM MOTOR 1 2 1121605 HEX NUT M6 3 3 8112006 STUD M6 92 3 4 8132050 AMETEK VACUUM MOTOR KIT 24VDC 1 8132006 CARBON BRUSH 24VDC VACUUM MOTOR 2 5 1421612 FLAT WASHER M6...

Page 18: ...18 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SOLUTION TANK GROUP...

Page 19: ...4 SPRING 1 13 8113107 RETAINER SPRING 1 14 8113103 BOLT M6 18 1 15 8113108 LINK SPRING 2 8133108 LINK SPRING ORBITAL HEAD MODEL 2 16 1123608 LOCK NUT M6 1 17 1221512 SCREW M5 12 15 18 1123507 LOCK NUT...

Page 20: ...D LIGHT MNTG BASE 1 39 1221520 SCREW M5X20 3 40 8133602 LED LIGHT COVER 1 41 8113030 SEAL 1 42 8113002 COVER 1 43 8113007 STRAP 1 44 1321213 SELF TAPPING SCREW ST4 2X13 1 45 4010316 ICE Logo 2 46 8133...

Page 21: ...21 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 22: ...MNTG 1 15 8144025 LABEL CIRCUIT BREAKER 1 16 1221515 PH SCREW M5 15 4 17 1123507 LOCK NUT M5 6 18 1123305 LOCK NUT M3 4 19 8113010 BRACKET CONNECTOR MTG 1 20 8134750 CONNECTOR GRID BLUE 1 21 1434300 L...

Page 23: ...50 6210111 CLAMP DRAIN HOSE 1 51 1023612 HEX BOLT M6 X 12 COPPER 6 52 1422616 LOCK WASHER M6 11 53 1423612 FLAT WASHER M6 12 1 COPPER 6 54 8134790 MAIN CONTROLLER i20NB 1 55 8134070 REAR PLATE CONTROL...

Page 24: ...24 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 25: ...8310707 BUTTON EMERGENCY STOP 1 17 8124730 EMERGENCY STOP SWITCH KIT 1 18 1221515 PH SCREW M5 15 4 19 1123507 LOCK NUT M5 6 20 1123305 LOCK NUT M3 6 21 8113010 BRACKET CONNECTOR MTG 1 22 8134750 CONNE...

Page 26: ...X 12 COPPER 8 54 1422616 LOCK WASHER M6 13 55 1423612 FLAT WASHER M6 12 1 COPPER 8 56 8144790 MAIN CONTROLLER i20NBT 1 57 8134070 REAR PLATE CONTROL CONSOLE 1 58 1421824 FLAT WASHER M8 24 2 10 59 1021...

Page 27: ...27 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 28: ...SLEEVE 2 17 8135001 PLASTIC THRUST WASHER M12 30 1 5 4 18 1421132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6 1 23 811500...

Page 29: ...29 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 30: ...WASHER M12 30 1 5 4 18 1421132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6 1 23 8115001 BRACKET SQGE MNTG 1 24 8115203 C...

Page 31: ...31 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 32: ...8 5 25 4 4 5 1 16 1422821 LOCK WASHER M8 2 17 1023815 HEX BOLT 5 16 18 1 5 UNC 1 18 1222635 SCREW M6X35 6 19 8116030 STUD 6 20 9040019 19 PAD DRIVER 1 9040019K 19 PAD DRIVER OPTION 1 21 9000001 BIG M...

Page 33: ...33 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 34: ...13 1123808 LOCK NUT M8 2 14 1221515 SCREW M5 15 4 15 1421510 FLAT WASHER M5 10 1 0 8 16 8146303 END CAP 3 8 2 17 8146305 PLASTIC CLAMP 4 18 8146508 PVC TUBING 2 19 8146301 TEE FITTING 3 8 1 20 112350...

Page 35: ...35 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 36: ...HUB DRIVER 3LUG PULLY 1 23 1421124 FLAT WASHER M12 24 2 5 4 24 1123115 LOCK NUT M12 4 25 8126020 BRACKET GUARD SPLASH 1 26 9040011U 11 PAD DRIVER 2 9050012U 11 PAD DRIVER OPTION 2 27 1222635 SCREW M6...

Page 37: ...37 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 38: ...5 4 8 8115404 BEARING JOURNAL 7 9 8115405 SLEEVE P M 2 10 1021825 HEX BOLT M8 25 4 11 1422821 LOCK WASHER M8 4 12 1421816 FLAT WASHER M8 16 1 6 4 13 8117002 LEFT BRACKET 1 14 8117005 SPACER I20NB 1 15...

Page 39: ...39 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 40: ...KET SCRUB HEAD LIFT 1 3 8133151 BUMPER 3 4 1123810 LOCK NUT M8 7 5 1021820 HEX HEAD BOLT M8 20 2 6 8125415 JOURNAL BEARING SS 2 7 8125414 SLEEVEE STAINLESS STEEL 2 8 8117007 NYLON WASHER 12 9 24 2 5 4...

Page 41: ...41 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Page 42: ...SHER M8 24 2 8 7 8117007 NYLON WASHER 12 9 24 2 5 4 8 8115404 BEARING JOURNAL 4 9 8115405 SLEEVE P M 2 10 1123115 LOCK NUT M12 1 11 1421124 FLAT WASHER M12 24 2 5 1 12 8126011 LEFT BRACKET 1 13 142282...

Page 43: ...43 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SQUEEGEE GROUP...

Page 44: ...1 11 8118003 STAR KNOB M8 4 12 8118004 SQUEEGEE HOUSING 1 13 1021835 HEX BOLT M8 35 2 14 8118009 STAINLESS STELL RETAINER SQUEEGEE 1 15 8118008 PLASTIC SPACER 1 16 1222515 COUNTERSUNK FLAT HEAD SCREW...

Page 45: ...45 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SOLUTION GROUP...

Page 46: ...SE FILTER ASSEMBLY 1 7 8119104 SCREEN FILTER 40 MESH 1 8 1622760 O RING 1 9 8119102 CAP FILTER ASSEMBLY 1 10 1421510 FLAT WASHER M5 10 1 2 11 1221512 SCREW M5 12 2 12 8119202 TUBING ID 12MM L 100MM 1...

Page 47: ...PROTECTIVE WHEEL 3 3 8118021 SQUEEGEE BLADE FRONT LINATEX 1 4 8118022 SQUEEGEE BLADE REAR LINATEX 1 5 9050020 20 BRUSH i20NBL NBTL 1 9050020E 20 BRUSH i20NBL NBTL OPTIONAL 1 9050012 12 BRUSH i24BTL 2...

Page 48: ...panel PCB EW Solution solenoid valve switch SW3 Control handle start bail switch SW2 Safe switch Scrub head lifting WP Proximity switch LITHIUM BAT Lithium ion Batteries BR Main controller circuit br...

Page 49: ...ergy starting switch LED1 Running light CHARGER On board battery charger M3 Transaxle motor M1 Brush motor M2 Vacuum motor WP Proximity switch SW2 Control handle bail switch backward SW1 Control handl...

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