ICE COBOTICS ICE USA i20BTL Operator'S & Parts Manual Download Page 1 | Manualshive

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Operator & Parts Manual

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www.ice4usa.com

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8130060

REV.0 (03-201 )

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Summary of Contents for ICE USA i20BTL

Page 1: ...Operator Parts Manual www ice4usa com 8130060 REV 0 03 201 ...

Page 2: ...Provide your name company name customer ID number billing and shipping address phone number and purchase order number Model No Serial No Machine Options Sales Rep Sales Rep Phone No Customer ID Number Installation Date READ OPERATOR MANUAL CAREFULLY ICE Company Limited XiangShi Road LiaoBu DongGuan GuangDong China Tel 0769 81869000 Fax 0769 81863000 Specifications and parts are subject to change w...

Page 3: ...i synergyTM INTRODUCTION 7 MACHINE SETUP INSTALLATION 7 MACHINE OPERATION 8 WHILE OPERATING MACHINE 8 TANK DRAINING 9 BATTERY CHARGING 9 PREVENTATIVE MAINTENANCE 10 FAULT CODE SOLUTION 11 BASIC TROUBLESHOOTING 12 TECHNICAL SPECIFICATION 13 PARTS LIST 14 46 WEAR AND TEAR PARTS 47 WIRING DIAGRAM 48 49 TABLE OF CONTENTS ...

Page 4: ...y surfaces Follow all safety guidelines Be very careful when using the machine in reverse Reduce speed when turning to operating it Never allow children to play on or around Do not operate on inclines that exceed 5 3 4 Before leaving or servicing machine Stop on level surface Turn off machine 5 When servicing machine Read operators manual thoroughly prior to operating or servicing this machine Use...

Page 5: ... 16 i SYNERGY decal 17 ICE Logo 18 Hose Fill Port 19 Squeegee Storage Bracket 20 Control panel see Panel components 21 Emergency Stop Button Drive Models 22 Main controller breaker 23 On board battery charger Window 24 Solution Tank Level Drain Hose 25 Heavy Down Pressure Lever 26 Scrub Head Lift Pedal 27 Bumper Rollers 28 Squeegee Assembly 29 Squeegee Vacuum Hose 30 Filter Assembly 31 Ball Valve ...

Page 6: ...dicator 2 Battery meter 3 Brush motor indicator 4 LED display screen 5 6 7 8 Fault message display area 9 Vacuum motor indicator 10 Vacuum motor switch 11 Fault code 12 Timer 13 Speed control button 14 Speed indicator 15 2 3 1 5 6 7 9 10 8 11 12 2 3 1 10 13 15 9 12 11 7 5 6 8 14 4 4 ...

Page 7: ...RIES INTO COMPARTMENT 4 Plug the batteries connector to the machine adaptor connect machine i synergyTM COM port with the batteries MACHINE SET UP PRE OPERATION CHECKS 1 Sweep or dust mop the surface to be cleaned 2 Check battery meter to make sure batteries are fully charged See BATTERY CHARGING 3 Check that squeegee is properly installed 4 Check that brush pad is properly installed INSTALLING PA...

Page 8: ...d The drive model i20NBTL i24BTL Pull the control handle bail see machine components item 2 backwards to start scrubbing The machine will automatically propel forward To reverse the drive model simply push the control handle bail forward the speed can be adjusted Adjust the speed control button see Panel components item 13 15 to a desired scrubbing speed NOTE 8 When more brush pressure is needed f...

Page 9: ...rag to remove any excess dirt 3 located in the recovery tank DRAINING THE SOLUTION TANK Any time scrubbing operation is completed the solution tank should be drained and cleaned 1 Pull the solution tank level hose see machine 2 machine components item 30 to drain the up it if necessary 3 Rinse the solution tank with clean water after every use This will help prevent chemical buildup and clogging o...

Page 10: ...clean the recovery tank cover seal Replce it if damaged 4 Lubricate all grease points and pivot points with silicon spray and approved grease 5 Check the machine for loose nuts and bolts 6 Check the machine for leaks ORBITAL HEAD MAINTENANCE For Orbital head you should have checked the eight isolators located in the Orbital head every 300 hours 1 isolators by looking through the opening in the Orb...

Page 11: ...eck the propel motor Wiring F25 Check Brush Motor Bad brush motor Check the brush motor Wiring F40 Check Proximity Sw Proximity switch fault Check the Proximity switch F41 Release Handle Operation mistake Release the control handle bail F42 Replace Control Unit Bad Control Unit Replace the control unit F43 Turn Dead Sw Off RE START Emergency stop button activated Release emergency stop button and ...

Page 12: ...wiring Contact ICE service center Worn Motor carbon brushes Contact ICE service center Little or no Ball valve set too low or shut off Turn on the ball valve shut off hose Clean solution tank filter or flush out solution hose Clogged solution Solenoid valve Remove valve and clean Poor water pick up Recovery tank is full Drain recovery tank Loose drain hose cap Tighten cap recovery tank clean scree...

Page 13: ... PATH WIDTH 20 in 500 mm Disk 500 mm 20 in 20 in x 14 in Pad 24 in 600mm PRODUCTIVITY RATE 19 375 ft2 1 800 m2 h 23 680 ft2 2 200 m2 h 28 000 ft2 2 600m2 h DRIVE SYSTEM Brush Assisted Transaxle 0 27 hp 0 2KW TRAVEL SPEED MAXIMUM N A 246 ft Min 75 m Min MINIMUM AISLE TURN 63 in 1 600 mm PAD BRUSH PRESSURE 65 lbs 30 Kg Min 100 lbs 45 Kg Max SOLUTION FLOW RATE 0 0 37 Gal Min 0 1 400 ml Min BRUSH MOTO...

Page 14: ...14 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST RECOVERY TANK GROUP ...

Page 15: ...M6 18 1 6 10 6 8111014 FLOAT ADAPTER 1 7 8111001 GASKET 1 8 8111015 FLOAT SHUT OFF 1 9 8131003 CAP 1 10 8131001 RECOVERY TANK 1 11 8131010 DRAIN HOSE 1 12 1962050 CLAMP 1 13 8111300 HINGE ASSEMBLY 2 14 8131020 CABLE 1 15 1421612 FLAT WASHER M6 12 1 6 2 16 4010316 ICE LOGO 1 17 8111008 BRACKET 1 18 1421816 FLAT WASHER M8 16 1 6 2 19 8111007 RECOVERY TANK SUPPORT 1 20 8115404 SLEEVE P M 1 21 1021830...

Page 16: ...16 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST VACUUM FAN GROUP ...

Page 17: ...PTION NO REQ D 1 8112005 GASKET VACUUM MOTOR 1 2 1121605 HEX NUT M6 3 3 8112006 STUD M6 92 3 4 8132050 AMETEK VACUUM MOTOR KIT 24VDC 1 8132006 CARBON BRUSH 24VDC VACUUM MOTOR 2 5 1421612 FLAT WASHER M6 12 1 6 7 6 1123608 LOCK NUT M6 3 7 8132007 MUFFLER VACUUM MOTOR 1 8 1914300 TIE NYLON 5X300 2 ...

Page 18: ...18 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SOLUTION TANK GROUP ...

Page 19: ...14 SPRING 1 13 8113107 RETAINER SPRING 1 14 8113103 BOLT M6 18 1 15 8113108 LINK SPRING 2 8133108 LINK SPRING ORBITAL HEAD MODEL 2 16 1123608 LOCK NUT M6 1 17 1221512 SCREW M5 12 15 18 1123507 LOCK NUT M5 1 19 8133113 SPRING 1 20 8133501 CARGO NET 1 21 8133502 CLAMP 4 22 1221412 SCREW M4X12 4 23 8133008 CLEAN TUBING 1 24 1962025 CLAMP 16 25mm 1 25 8130099 i SYNERGY DECAL 2 26 8133001 SOLUTION TANK...

Page 20: ...ED LIGHT MNTG BASE 1 39 1221520 SCREW M5X20 3 40 8133602 LED LIGHT COVER 1 41 8113030 SEAL 1 42 8113002 COVER 1 43 8113007 STRAP 1 44 1321213 SELF TAPPING SCREW ST4 2X13 1 45 4010316 ICE Logo 2 46 8133026 LABEL RIGHT SIDE 1 47 1123305 LOCK NUT M3 2 48 8113010 BRACKET CONNECTOR MTG 1 49 1434300 LOCK WASHER TOOTH M3 2 50 1211325 SCREW M3 25 2 51 1422513 LOCK WASHER M5 2 52 8133002 CAP SOLUTION FILL ...

Page 21: ...21 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 22: ... MNTG 1 15 8144025 LABEL CIRCUIT BREAKER 1 16 1221515 PH SCREW M5 15 4 17 1123507 LOCK NUT M5 6 18 1123305 LOCK NUT M3 4 19 8113010 BRACKET CONNECTOR MTG 1 20 8134750 CONNECTOR GRID BLUE 1 21 1434300 LOCK WASHER TOOTH M3 4 22 1211325 SCREW M3 25 2 23 8134060 PLATE ON BOARD BATTERY CHARGER 1 24 8134061 CLEAR COVER 1 25 8134600 US ON BOARD BATTERY CHARGER KIT 1 26 8112030A BATTERY CHARGER POWER CORD...

Page 23: ... 50 6210111 CLAMP DRAIN HOSE 1 51 1023612 HEX BOLT M6 X 12 COPPER 6 52 1422616 LOCK WASHER M6 11 53 1423612 FLAT WASHER M6 12 1 COPPER 6 54 8134790 MAIN CONTROLLER i20NB 1 55 8134070 REAR PLATE CONTROL CONSOLE 1 56 1421824 FLAT WASHER M8 24 2 10 57 1021820 HEX BOLT M8 20 10 58 1221620 PH SCREW M6 X 20 2 59 8134768 RFID BOARD 1 60 8134035 LABEL i SYNERGYTM CARD SCANNING 1 61 8114712 MICRO SWITCH 1 ...

Page 24: ...24 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 25: ... 8310707 BUTTON EMERGENCY STOP 1 17 8124730 EMERGENCY STOP SWITCH KIT 1 18 1221515 PH SCREW M5 15 4 19 1123507 LOCK NUT M5 6 20 1123305 LOCK NUT M3 6 21 8113010 BRACKET CONNECTOR MTG 1 22 8134750 CONNECTOR GRID BLUE 1 23 1434300 LOCK WASHER TOOTH M3 6 24 1211325 SCREW M3 25 2 25 8134060 PLATE ON BOARD BATTERY CHARGER 1 26 8134061 CLEAR COVER 1 27 8134600 US ON BOARD BATTERY CHARGER KIT 1 28 811203...

Page 26: ... X 12 COPPER 8 54 1422616 LOCK WASHER M6 13 55 1423612 FLAT WASHER M6 12 1 COPPER 8 56 8144790 MAIN CONTROLLER i20NBT 1 57 8134070 REAR PLATE CONTROL CONSOLE 1 58 1421824 FLAT WASHER M8 24 2 10 59 1021820 HEX BOLT M8 20 10 60 1221620 PH SCREW M6 20 2 61 8134768 RFID BOARD 1 62 8134035 LABEL i SYNERGYTM CARD SCANNING 1 63 8114712 MICRO SWITCH 1 64 8124743 MICRO SWITCH 1 65 1021320 SCREW M3 X 20 4 6...

Page 27: ...27 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 28: ... SLEEVE 2 17 8135001 PLASTIC THRUST WASHER M12 30 1 5 4 18 1421132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6 1 23 8115001 BRACKET SQGE MNTG 1 24 8115203 COVER WHEEL 2 25 1021816 HEX BOLT M8 16 3 26 1421828 FLAT WASHER M8 28 3 2 27 8115200 WHEEL 8 INCH 2 1612607 BALL BEARING 6004LU 4 28 1421816 FLAT WASHER M8 16 1 6 10...

Page 29: ...29 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 30: ...T WASHER M12 30 1 5 4 18 1421132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6 1 23 8115001 BRACKET SQGE MNTG 1 24 8115203 COVER WHEEL 2 25 1021816 HEX BOLT M8 16 3 26 1421828 FLAT WASHER M8 28 3 2 27 8125200 WHEEL 8 INCH 2 28 1421816 FLAT WASHER M8 16 1 6 10 29 1436019 RETAINING RING 19 2 30 8125403 WOODRUFF KEY 2 31 812...

Page 31: ...31 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 32: ...R 8 5 25 4 4 5 1 16 1422821 LOCK WASHER M8 2 17 1023815 HEX BOLT 5 16 18 1 5 UNC 1 18 1222635 SCREW M6X35 6 19 8116030 STUD 6 20 9040019 19 PAD DRIVER 1 9040019K 19 PAD DRIVER OPTION 1 21 9000001 BIG MOUTH 1 9000003 CENTER LOK 3 OPTION 1 22 1321325 SELF TAPPING SCREW ST4 8X25 3 23 8116040 SPACER 3 24 9050020 20 BRUSH 0 7mm PP BRISTLE OPTION 1 9050020E 20 BRUSH 0 5mm PP BRISTLE OPTION 1 25 1023010 ...

Page 33: ...33 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 34: ...2 13 1123808 LOCK NUT M8 2 14 1221515 SCREW M5 15 4 15 1421510 FLAT WASHER M5 10 1 0 8 16 8146303 END CAP 3 8 2 17 8146305 PLASTIC CLAMP 4 18 8146508 PVC TUBING 2 19 8146301 TEE FITTING 3 8 1 20 1123507 LOCK NUT M5 4 21 1513616 HEX SOCKET SCREW M6 16 4 22 8146202 ECCENTRIC 1 23 8146201 ECCENTRIC SHAFT 1 24 1535610 SET SCREW M6 10 1 25 8146204 BEARING HOUSING 1 26 1612608 BALL BEAING 6008 1 27 8146...

Page 35: ...35 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 36: ...4 HUB DRIVER 3LUG PULLY 1 23 1421124 FLAT WASHER M12 24 2 5 4 24 1123115 LOCK NUT M12 4 25 8126020 BRACKET GUARD SPLASH 1 26 9040011U 11 PAD DRIVER 2 9050012U 11 PAD DRIVER OPTION 2 27 1222635 SCREW M6X35 12 28 8116030 STUD 12 29 9000001 BIG MOUTH 2 9000003 CENTER LOK 3 OPTION 2 30 1321325 SELF TAPPING SCREW ST4 8X25 6 31 8116040 SPACER 6 32 9050012 12 BRUSH OPTION 2 33 8126032 SPACER IDLER 3 34 8...

Page 37: ...37 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 38: ... 5 4 8 8115404 BEARING JOURNAL 7 9 8115405 SLEEVE P M 2 10 1021825 HEX BOLT M8 25 4 11 1422821 LOCK WASHER M8 4 12 1421816 FLAT WASHER M8 16 1 6 4 13 8117002 LEFT BRACKET 1 14 8117005 SPACER I20NB 1 15 8117003 RIGHT BRACKET 1 16 1022860 HEX BOLT M8 60 1 17 8117008 SPRING 1 18 8113109 BEARING THRUST 2 19 1022845 HEX BOLT M8 45 1 20 8117004 ROLLER 1 21 1421612 FLAT WASHER M6 12 1 6 2 22 1422616 LOCK...

Page 39: ...39 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 40: ...CKET SCRUB HEAD LIFT 1 3 8133151 BUMPER 3 4 1123810 LOCK NUT M8 7 5 1021820 HEX HEAD BOLT M8 20 2 6 8125415 JOURNAL BEARING SS 2 7 8125414 SLEEVEE STAINLESS STEEL 2 8 8117007 NYLON WASHER 12 9 24 2 5 4 9 1435013 WAVE WASHER 4 10 1421824 FLAT WASHER M8 24 2 2 11 1021830 HEX HEAD BOLT M8 30 2 12 8146530 BRACKET ORBITAL HEAD LIFT 1 ...

Page 41: ...41 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST ...

Page 42: ...ASHER M8 24 2 8 7 8117007 NYLON WASHER 12 9 24 2 5 4 8 8115404 BEARING JOURNAL 4 9 8115405 SLEEVE P M 2 10 1123115 LOCK NUT M12 1 11 1421124 FLAT WASHER M12 24 2 5 1 12 8126011 LEFT BRACKET 1 13 1422821 LOCK WASHER M8 3 14 1021820 HEX BOLT M8 20 3 15 1022845 HEX BOLT M8 45 1 16 8117004 ROLLER 1 17 8126010 RIGHT BRACKET 1 18 1021616 HEX BOLT M6 16 2 19 1422616 LOCK WASHER M6 2 20 1421612 FLAT WASHE...

Page 43: ...43 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SQUEEGEE GROUP ...

Page 44: ... 1 11 8118003 STAR KNOB M8 4 12 8118004 SQUEEGEE HOUSING 1 13 1021835 HEX BOLT M8 35 2 14 8118009 STAINLESS STELL RETAINER SQUEEGEE 1 15 8118008 PLASTIC SPACER 1 16 1222515 COUNTERSUNK FLAT HEAD SCREW M5 15 6 17 8118010 RETAINER KIT 1 18 8118021 SQUEEGEE BLADE FRONT LINATEX 1 8118001 SQUEEGEE BLADE FRONT PU OPTION 1 19 8118610 SHORT CLAMP ASSEBLY 1 20 1221575 SCREW M5 75 1 21 8118200 LEFT BRACKET ...

Page 45: ...45 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SOLUTION GROUP ...

Page 46: ...ASE FILTER ASSEMBLY 1 7 8119104 SCREEN FILTER 40 MESH 1 8 1622760 O RING 1 9 8119102 CAP FILTER ASSEMBLY 1 10 1421510 FLAT WASHER M5 10 1 2 11 1221512 SCREW M5 12 2 12 8119202 TUBING ID 12MM L 100MM 1 13 1221412 SCREW M4 12 2 14 1422411 LOCK WASHER M4 2 15 1421409 FLAT WASHER M4 9 0 8 2 16 8119003 SOLENOID VALVE 24VDC 1 17 8119006 CLAMP 3 18 8119203 TUBING ID 12MM L 135MM 1 19 8119002 ELBOW TUBING...

Page 47: ...9 PROTECTIVE WHEEL 3 3 8118021 SQUEEGEE BLADE FRONT LINATEX 1 4 8118022 SQUEEGEE BLADE REAR LINATEX 1 5 9050020 20 BRUSH i20NBL NBTL 1 9050020E 20 BRUSH i20NBL NBTL OPTIONAL 1 9050012 12 BRUSH i24BTL 2 6 9040019 19 PAD HOLDER i20NBL NBTL 1 9040019K 19 PAD HOLDER i20NBL NBTL OPTIONAL 1 9040011U 11 PAD HOLDER i24BTL 2 9050012U 11 PAD HOLDER i24BTL OPTIONAL 2 7 8146116 ISOLATORS M10 25 i20NBTL OB 4 8...

Page 48: ...l panel PCB EW Solution solenoid valve switch SW3 Control handle start bail switch SW2 Safe switch Scrub head lifting WP Proximity switch LITHIUM BAT Lithium ion Batteries BR Main controller circuit breaker 5A i synergy SW i synergy starting up switch LED1 Running lights CHARGER On board battery charger M1 Brush motor M2 Vacuum motor ...

Page 49: ...nergy starting switch LED1 Running light CHARGER On board battery charger M3 Transaxle motor M1 Brush motor M2 Vacuum motor WP Proximity switch SW2 Control handle bail switch backward SW1 Control handle bail switch forward SW3 Safe switch scrub head lifting EB Emergency stop button EW Solution solenoid valve switch MAIN CONTROLLER Main controller CONTROL PANEL PCB Control panel PCB ...

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