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10

Serious Connections

TM

ICCONS™ GAS TOOL GTI-140 USER MANUAL

6  Troubleshooting

WARNING:

To reduce the risk of serious 
personal injury, ALWAYS unload 
the battery, the pins and fuel 
cell from the tool before all re-
pairs.

6.1  Battery/Charger Problems

SYMPTOM 1

Battery Cell does not appear to accept 
charge. Green charger light does not come on 
after several hours.

Possible 

reasons

Services

Inoperative 
indicator lights 
on charger.

Try Battery in tool 
after 3 hours on charge 
cycle. If tool functions 
properly charger 
lights are not working 
correctly. Replace 
charger, or monitor time 
to ensure Battery Cell 
has adequate time for 
recharging. It’s normal 
for Battery to feel warm 
after properly charging.

Damaged 
charger.

Discontinue use 
immediately and unplug 
from power source. 
Replace charger and tag 
or dispose of charger to 
prevent accidental reuse 
or connection to power 
source.

SYMPTOM 2

Red and green LEDs on charger are blinking 
alternately.

Possible 

reasons

Services

Battery is hot.

Remove battery from 
charger and allow to 
cool. Inspect battery 
charger and cartridge.

SYMPTOM 3

Red and green LEDs on charger are blinking 
simultaneously.

Possible 

reasons

Services

Battery 
damaged 
or cycle life 
exhausted.

Replace Battery.

6.2  Normal Stage of Operation

SYMPTOM 1

Fan does not run.

Possible 

reasons

Services

Battery is not 
charged.

Charge Battery according 
to Operating Manual.

Battery 
Terminals or 
Handle battery 
contacts are 
oily, dirty, or 
corroded.

Clean Battery Cell 
terminals Clean Handle 
Battery Cell contacts as 
required.

There is 
electrical short 
somewhere.

The tool must be looked 
into by Authorized 
Serviceman.

SYMPTOM 2

Fan does not run, or runs slower than normal.

Possible 

reasons

Services

Battery is 
discharged.

Charge Battery Cell.

Summary of Contents for GTI-140

Page 1: ...Serious Connections TM USER MANUAL GTI 140 Insulation GAS TOOL ...

Page 2: ... reserved Table of Contents 1 Symbols Used In This Operating Manual 3 2 General Safety Instructions 3 2 1 2 2 2 3 2 4 2 5 Introduction Safety Of The Fastening Tool Safety At Work Safety For Handling Fasteners Safety For Gas Operated Nailer Tool 3 3 4 4 4 3 Use of the Fuel cell 5 3 1 3 2 3 3 3 4 Safety for Handling the Fuel Cell Transport Storage First Aid 5 5 5 5 4 Use Of The Battery Charging Syst...

Page 3: ...roduction Only those fasteners which are specified in the operating instructions shall be used in the tool The tool the fastener the fuel cell and the battery specified in the operating instructions are to be considered as one unit safety system Only spare parts specified by the manufacturer or his authorized representative shall be used in the service or repair of the tool Repairs shall be carrie...

Page 4: ...ion and return the tool to its carrying case 2 4 Safety for Handling Fasteners Do not load the fasteners with the trigger and or work contacting element pressed Ensure that you use the correct length of fastener with the depth adjuster correctly set so that nails do not protrude when a fixing is made Do not drive fasteners on top of other fasteners Never drive fasteners into free space or areas wi...

Page 5: ...before the date indicated at the bottom of the cartridge 3 2 Transport The regulations by transport categories are Road Rail ADR RID UN code 2037 class 2 1 Sea IMDG UN code 2037 class 2 1 EmS F D S U Air IATA UN code 2037 class 2 1 Goods must be accompanied by a transport emergency card for road UN 2037 Transport by post is not permitted 3 3 Storage Stores and showrooms must comply with building r...

Page 6: ...tor charger and the battery are designed to operate together as one system Only use the ICCONS Pty Ltd Adaptor ICCONS Pty Ltd Charger for charging the ICCONS Pty Ltd Batteries The charging system is intended to be used in covered areas Do not expose it to rain or to excessive humidity Do not recharge non rechargeable batteries 4 1 Before Charging Arrange the adaptor output lead appropriately to av...

Page 7: ...lean 5 2 Installing Removing The Battery Steps 1 Empty fasteners from the magazine and make sure the trigger is not pulled while installing the battery 2 To install the battery insert the battery cartridge until hearing a click 3 Turn and lock the battery to avoid loosen during shooting 4 To remove the battery turn to unlock grip the button at the back of battery cartridge and pull out 5 3 Battery...

Page 8: ...o users and bystanders 5 5 Installing Removing Fuel Cell Caution Make sure the trigger is not held while inserting fuel cell Empty fasteners in the magazine before installing fuel cell Do not press on the surface ground while installing Steps 1 Push up and pull to open the fuel door 2 Insert the fuel cell direct the jet nozzle into the adaptor 3 Put the can door over the valve and push it down to ...

Page 9: ...s 1 Press the tool with suitable length of insulation fasteners through the insulation material 2 Press the Nose of the contact arm against working surface 90 against the surface firmly until you hear the fan motor is working 3 Pull the trigger the pins are driven to the object 4 Release the trigger and lift the tool 5 9 Cleaning the Filter The filter at the back of the tool acts crucially to suck...

Page 10: ...ource Replace charger and tag or dispose of charger to prevent accidental reuse or connection to power source SYMPTOM 2 Red and green LEDs on charger are blinking alternately Possible reasons Services Battery is hot Remove battery from charger and allow to cool Inspect battery charger and cartridge SYMPTOM 3 Red and green LEDs on charger are blinking simultaneously Possible reasons Services Batter...

Page 11: ...tom and release Cylinder head O Ring pinched Contact authorized serviceman for repair Jammed fasteners Clear jam according to User Manual SYMPTOM 2 Failure to install fasteners to nose piece Possible reasons Services Piston positioned wrongly Return piston to original position according to User Manual O Ring is damaged and causing leakage of gas Contact authorized serviceman for repair Some dirt o...

Page 12: ...ool is dirty Clean tool or replace contact arm as require 6 4 Power Exhaust Stage of Operation SYMPTOM 1 Tool operates properly but fasteners do not drive fully Possible reasons Services Battery is discharged Charge battery Fuel Cell is low Replace fuel cell according to User Manual SYMPTOM 2 Tool operates but no fastener is driven Possible reasons Services Fastener strip may be binding Use only f...

Page 13: ...140 mm Pin Head Diameter Ø6 3 mm Pin Length 47 52 mm Shank Diameter Ø3 65 3 2 mm Applications Insulation Thickness 25 140 mm Only those fasteners which are specified in this specification shall be used in ICCONS Pty Ltd Gas Tools The ICCONS Pty Ltd Gas Tool and the fasteners specified are to be considered as one unit safety system The adaptor charger and the battery are designed to operate togethe...

Page 14: ...14 Serious Connections TM ICCONS GAS TOOL GTI 140 USER MANUAL 9 Parts List ...

Page 15: ...K 40 NB2430 CAGE 41 NB1440 CAGE SPRING 42 NB2450 RETAINING RING 43 NB1470 WAVE WASHER 44 NB1480 VALVE WASHER 45 NB2Z90 CYLINDER ASSEMBLY 46 NB2520 CYLINDER O RING 47 NB2460 VALVE COVER 50 NB2530 BUMPER POS CODE DESCRIPTION 51 NB4ZD0 PISTON WITH RING 52 NB2550 PISTON RING 53 NB2560 RETAINING RING 54 NB2570 ROUND HEAD SCREW 55 NB2580 COMBUSTION CHAMBER 56 NB2600 AIR DAM 57 NB2590 U WIRE 58 NB2920 PI...

Page 16: ...y with reference to model GT BCU GT BCP BCA1215 conforms to the following standards or normative documents 1 EN 55014 1 2006 A1 A2 EN 55014 2 1997 A1 A2 EN 61000 3 2 2006 A1 A2 EN 61000 3 3 2008 Having been examined to the requirements of the Electromagnetic Compatibility Directive 2004 108 EC by Intertek Testing Services Hong Kong Ltd 2 F Garment Centre 576 Castle Peak Road Kowloon Hong Kong Issu...

Page 17: ...ect or consequential damages resulting from the improper use of the tool The national safety and occupational safety regulations and the safety precautions given in this operating manual must be observed when using the tool All product designations and brand names are the property of their owners and are not explicitly marked as such Amendments to content reserved 12 Disposal Recycle the tool and ...

Page 18: ...RTY DAMAGE ICCONS ENTIRE LIABILITY IS LIMITED TO THE PURCHASE PRICE OF THIS PRODUCT If you wish to make a warranty claim then the tool or part must be returned to ICCONS Pty Ltd at the owner s expense ICCONS will inspect the returned tool parts and at its own option may replace the tool parts and return it to the owner at its own cost if deemed to fall within the scope of the warranty conditions I...

Page 19: ... Drive Dandenong South Victoria 3175 Australia Tel 61 03 9706 4344 Fax 61 03 Email info iccons com au Web www iccons com au This manual must be observed when using the tool All product designations and brand names are the property of their owners and are not explicitly marked as such Amendments to content reserved ...

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