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Hardware Maintenance Manual

IBM ThinkPad R40 2681, Hardware Maintenance Manual

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background image

No.

FRU

P/N

CRU
ID

13

Lower

Case

w/

label

IIPC

—wireless

(15

in

TFT)

M/T

2681

46P3108

N

Lower

Case

w/

label

Korea

—wireless

(15

in

TFT)

M/T

2681

46P3109

N

Lower

Case

w/

label

Taiwan

—wireless

(15

in

TFT)

M/T

2681

46P3110

N

Lower

Case

w/

label

W/W

—wireless

(13/14

in

TFT)

M/T

2681

46P3111

N

Lower

Case

w/

label

EMEA

—wireless

(13/14

in

TFT)

M/T

2681

46P3112

N

Lower

Case

w/

label

IIPC

—wireless

(13/14

in

TFT)

M/T

2681

46P3113

N

Lower

Case

w/

label

Korea

—wireless

(13/14

in

TFT)

M/T

2681

46P3114

N

Lower

Case

w/

label

Taiwan

—wireless

(13/14

in

TFT)

M/T

2681

46P3115

N

Lower

Case

w/

label

W/W

—wireless

(15

in

TFT)

M/T

2682

91P8569

N

Lower

Case

w/

label

EMEA

—wireless

(15

in

TFT)

M/T

2682

91P8570

N

Lower

Case

w/

label

IIPC

—wireless

(15

in

TFT)

M/T

2682

91P8571

N

Lower

Case

w/

label

Korea

—wireless

(15

in

TFT)

M/T

2682

91P8572

N

Lower

Case

w/

label

Taiwan

—wireless

(15

in

TFT)

M/T

2682

91P8573

N

Lower

Case

w/

label

W/W

—wireless

(13/14

in

TFT)

M/T

2682

91P8574

N

Lower

Case

w/

label

EMEA

—wireless

(13/14

in

TFT)

M/T

2682

91P8575

N

Lower

Case

w/

label

IIPC

—wireless

(13/14

in

TFT)

M/T

2682

91P8576

N

Lower

Case

w/

label

Korea

—wireless

(13/14

in

TFT)

M/T

2682

91P8577

N

Lower

Case

w/

label

Taiwan

—wireless

(13/14

in

TFT)

M/T

2682

91P8578

N

Lower

Case

w/

label

W/W

—wireless

(15

in

TFT)

M/T

2683

91P8579

N

Lower

Case

w/

label

EMEA

—wireless

(15

in

TFT)

M/T

2683

91P8580

N

Lower

Case

w/

label

IIPC

—wireless

(15

in

TFT)

M/T

2683

91P8581

N

Lower

Case

w/

label

Korea

—wireless

(15

in

TFT)

M/T

2683

91P8582

N

Lower

Case

w/

label

Taiwan

—wireless

(15

in

TFT)

M/T

2683

91P8583

N

(continued)

Parts

list

ThinkPad

R40

147

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Summary of Contents for ThinkPad R40 2681

Page 1: ...IBM Mobile Systems ThinkPad Computer Hardware Maintenance Manual March 2004 This manual supports ThinkPad R40...

Page 2: ...ypographical errors Changes are periodically made to the information herein these changes will be incorporated in new editions of the publication IBM may make improvements or changes to the products o...

Page 3: ...ervice information 28 Service web site 28 Restoring the preloaded system 28 Passwords 30 Power management 33 Checkout guide 36 Testing the computer 36 Detecting system information with PC Doctor 38 Po...

Page 4: ...guide rail 117 2010 I O Bracket 119 2020 LCD front bezel 120 2030 Inverter card 121 2040 LCD panel and LCD cable assembly 122 2050 Antenna assembly hinges and LCD cover 124 Locations 127 Front view f...

Page 5: ...mputers v The product specific section includes service reference and product specific parts information Important This manual is intended for trained service personnel who are familiar with ThinkPad...

Page 6: ...2 ThinkPad R40...

Page 7: ...the replacement does not correct the problem reinstall the original FRU before you continue v Some computers have both a processor board and a system board If you are instructed to replace either the...

Page 8: ...splayed on the screen to diagnose failures If more than one error code is displayed begin the diagnosis with the first error code Whatever causes the first error code may also cause false error codes...

Page 9: ...n en place et bien fix es Pour ce faire secouez l unit et assurez vous qu aucun bruit suspect ne se produit Des pi ces m talliques ou des copeaux de m tal pourraient causer un court circuit Bevor nach...

Page 10: ...que todos los tornillos muelles y dem s piezas peque as se encuentran en su sitio y no se encuentran sueltas dentro del sistema Compru belo agitando el sistema y escuchando los posibles ruidos que pr...

Page 11: ...garde ou celle de l horloge temps r el veillez n utiliser que les mod les cit s dans la liste de pi ces d tach es ad quate Une batterie ou une pile inappropri e risque de prendre feu ou d exploser Die...

Page 12: ...to utilizzare soltanto i tipi inseriti nell appropriato Catalogo parti L impiego di una batteria non adatta potrebbe determinare l incendio o l esplosione della batteria stessa Algunas bater as de res...

Page 13: ...batterie inappropri e risque de prendre feu ou d exploser Akkus enthalten geringe Mengen von Nickel Sie d rfen nicht zerlegt wiederaufgeladen kurzgeschlossen oder Feuer oder Wasser ausgesetzt werden B...

Page 14: ...e ni las eche al fuego o al agua ni las cortocircuite Des chelas tal como dispone la normativa local Utilice s lo bater as que se encuentren en la lista de piezas al sustituir la bater a La utilizaci...

Page 15: ...temperature sup rieure 100 C ne la faites pas br ler et n en exposez pas le contenu l eau Mettez la pile au rebut conform ment la r glementation en vigueur Une pile inappropri e risque de prendre feu...

Page 16: ...ativa in vigore DPR 915 82 successive disposizioni e disposizioni locali L impiego di una batteria non adatta potrebbe determinare l incendio o l esplosione della batteria stessa La bater a de repuest...

Page 17: ...zerbrechen wenn er unsachgem behandelt wird oder der Computer auf den Boden f llt Wenn der Bildschirm besch digt ist und die darin befindliche Fl ssigkeit in Kontakt mit Haut und Augen ger t sollten d...

Page 18: ...ie inf rieure de la carte d alimentation Aus Sicherheitsgr nden die Kunststoffabdeckung die den unteren Teil der Spannungswandlerplatine umgibt nicht entfernen Per evitare scosse elettriche non rimuov...

Page 19: ...e Spannung haben k nnen sie doch bei Kurzschlu oder Erdung genug Strom abgeben um brennbare Materialien zu entz nden oder Verletzungen bei Personen hervorzurufen Sebbene le batterie di alimentazione s...

Page 20: ...dons d interface Die Stromzufuhr mu abgeschaltet alle Stromkabel aus der Steckdose gezogen der Akku entfernt und alle Verbindungskabel abgenommen sein bevor eine FRU entfernt wird Prima di rimuovere q...

Page 21: ...ent unsafe v Before you start the machine ensure that other service representatives and the customer s personnel are not in a hazardous position v Place removed covers and other parts in a safe place...

Page 22: ...g the power cord quickly v Do not work alone under hazardous conditions or near equipment that has hazardous voltages v Disconnect all power before Performing a mechanical inspection Working near powe...

Page 23: ...y grounds v Do not touch live electrical circuits with the reflective surface of a plastic dental mirror The surface is conductive such touching can cause personal injury and machine damage v Do not s...

Page 24: ...r a A third wire ground connector in good condition Use a meter to measure third wire ground continuity for 0 1 ohm or less between the external ground pin and frame ground b The power cord should be...

Page 25: ...side of a grounded work mat to provide a static free work surface The mat is especially useful when handling ESD sensitive devices v Select a grounding system such as those listed below to provide pr...

Page 26: ...he drive is certified in the U S to conform to the requirements of the Department of Health and Human Services 21 Code of Federal Regulations DHHS 21 CFR Subchapter J for Class 1 laser products Elsewh...

Page 27: ...des commandes ainsi que les proc dures d crites Werden Steuer und Einstellelemente anders als hier festgesetzt verwendet kann gef hrliche Laserstrahlung auftreten L utilizzo di controlli regolazioni...

Page 28: ...ert vitez de fixer le faisceau de le regarder directement avec des instruments optiques ou de vous exposer au rayon Laserstrahlung bei ge ffnetem Ger t Nicht direkt oder ber optische Instrumente in de...

Page 29: ...ace FRUs only for the correct model When you replace a FRU make sure the model of the machine and the FRU part number are correct by referring to the FRU parts list v A FRU should not be replaced beca...

Page 30: ...following are not covered under warranty v LCD panel cracked from the application of excessive force or from being dropped v Scratched cosmetic parts v Distortion deformation or discoloration of the c...

Page 31: ...v If the spindle of a hard disk drive becomes noisy it may have been subjected to excessive force or dropped Read this first General descriptions 27...

Page 32: ...gram is on the new hard disk In this case you must use the Product Recovery CD for the computer Order the recovery CD and the hard disk drive at the same time so that you can recover the new hard disk...

Page 33: ...dows is not running normally and does not open the Access IBM Predesktop Area will open automatically 4 Double click the Recover to factory contents 5 Follow the instructions on the screen 6 When the...

Page 34: ...ry program Y N v To install the service partition go to step 4 v To preload the hard disk drive without installing the service partition press N key 8 If you get a message asking which operating syste...

Page 35: ...IBM does not provide any services to reset either the user or the master HDP or to recover data from the hard disk drive The hard disk drive can be replaced for a scheduled fee Supervisor password A s...

Page 36: ...ord Attention If User only mode is selected and the user HDP has been forgotten and cannot be made available to the servicer IBM does not provide any services to reset the user HDPs or to recover data...

Page 37: ...e motor stops 3 If the time set on the Turn off monitor timer in the operating system expires v The LCD backlight turns off To end screen blank mode and resume normal operation press any key Standby m...

Page 38: ...wing v Press the Fn key v Open the LCD cover v Turn on the power switch Also the computer automatically returns from standby mode and resumes operation in either of the following events v The ring ind...

Page 39: ...to hibernation mode perform that action Closing the lid Pressing the power button Pressing Fn F4 keys Also the computer goes into hibernation mode automatically in either of the following conditions v...

Page 40: ...t not run correctly To avoid this problem you need to initialize the computer setup by use of the IBM BIOS Setup Utility before you run PC Doctor On the IBM BIOS Setup Utility screen press F9 Enter F1...

Page 41: ...ick v Keyboard v Video v Internal Speaker v Mouse v Joystick Test v Diskette v System Load v CD ROM DVD Test v Actiontec Wireless Radio v 802 11b Wireless Radio Test Notes v In the Keyboard test in In...

Page 42: ...PC Doctor shows messages describing it 6 To exit the test select Quit Exit Diag To cancel the test press Esc Note After executing PC Doctor check the system time date and reset them if needed Detecti...

Page 43: ...Checking the ac adapter You are here because the computer fails only when the ac adapter is used v If the power problem occurs only when the port replicator is used replace the port replicator v If t...

Page 44: ...charging does not start until the Power Meter shows that less than 95 of the total power remains under this condition the battery pack can charge to 100 of its capacity This protects the battery pack...

Page 45: ...s correct replace the system board For machine type 2684 2685 To check the battery pack do the following 1 Power off the computer 2 Remove the battery pack and measure the voltage between battery term...

Page 46: ...tery pack see 1010 Battery pack on page 64 4 Remove the backup battery see Checking the battery pack on page 40 5 Measure the voltage of the backup battery See the following figure Red Blue Wire Volta...

Page 47: ...board 73 1070 Backup battery 81 1080 Optical storage in the fixed bay 82 1090 PC Card slot assembly 85 1100 Hinge cover 87 1110 Communication daughter card CDC 88 Modem daughter card MDC 89 IBM Integr...

Page 48: ...n TFT 162 15 in TFT 163 Keyboard 165 Recovery CDs 166 For Windows 2000 Professional 166 For Windows XP Home Edition 167 For Windows XP professional 168 Miscellaneous parts 169 AC adapters 172 Telephon...

Page 49: ...l Celeron Processor 1 7 1 8GHz L2 256KB cache 2722 2723 2724 v Intel Pentium M Processor 1 3 1 4 1 5GHz L2 1MB cache Bus architecture v 400MHz PSB v HUB link on some models v PCI bus v LPC bus v 266MH...

Page 50: ...1050 resolution TFT color LCD 2684 2685 v 13 3 inch 16M colors XGA 1024 768 resolution TFT color LCD v 14 1 inch 16M colors XGA 1024 768 resolution TFT color LCD I O port 2681 2682 2683 2722 2723 2724...

Page 51: ...ard BMDC AC adapter v 72 watt type Ultrabay Plus device standard v CD ROM drive v DVD drive v CD RW DVD combo drive Preinstalled operating system 2681 2682 2683 2722 2723 2724 Windows 2000 Professiona...

Page 52: ...2 9 TM Indicator Meaning 1 Bluetooth status Green Bluetooth is operational This indicator is on when the Bluetooth is on and not in suspend mode 2 Wireless status Green Wireless is operational This in...

Page 53: ...power The ac adapter has charged the battery completely Blinking green The battery is being charged but still has enough power to operate At regular intervals the indicator light turns off briefly Or...

Page 54: ...ts Diagnostics Systemboard PCMCIA PCMCIA External Loop Keyboard 1 Diagnostics Systemboard Keyboard 2 Interactive Tests Keyboard TrackPoint or pointing device If the TrackPoint does not work check the...

Page 55: ...n 3 If the test does not detect the error run Diagnostics Memory Test Full Fan 1 Turn on the computer and check the air turbulence at the louver near the power switch 2 Run Diagnostics Other Devices I...

Page 56: ...off Fn F6 Reserved Fn F7 Apply a presentation scheme directly with no need to start Presentation Director Fn F8 Switch the computer screen size between expanded and normal mode if the computer displa...

Page 57: ...ric code is displayed check the narrative descriptions of symptoms If the symptom is not described there go to Intermittent problems on page 59 Note For an IBM device not supported by diagnostic codes...

Page 58: ...of them Press Esc to continue 1 Remove either a Mini PCI modem card or an modem daughter card or press Esc to ignore the warning message 2 System board 0200 Hard disk error The hard disk is not worki...

Page 59: ...71 Date and time error Neither the date nor the time is set in the computer Run IBM BIOS Setup Utility to reset the time and date 0280 Previous boot incomplete Default configuration used 1 Load Setup...

Page 60: ...tility 2 Backup battery 3 System board Operating system not found 1 Check that the operating system has no failure and is installed correctly 2 Enter IBM BIOS Setup Utility and see whether the hard di...

Page 61: ...ll operating system Four cycles of four short beeps and a blank screen System board IBM security chip Five short beeps and a blank screen System board No beep symptoms Symptom or error FRU or action i...

Page 62: ...tal of 16 or more bright and dark dots Note A bright dot means a pixel is always on white or color A dark dot means a pixel is always off black color Symptom or error FRU or action in sequence No beep...

Page 63: ...ese procedures to isolate the failing FRU do not isolate FRUs that have no defects Verify that all attached devices are supported by the computer Verify that the power supply being used at the time of...

Page 64: ...hould be used only once Do the following when you service this machine v Keep the screw kit for the P N see Miscellaneous parts on page 169 in your tool bag v Always use new screws v Use a torque scre...

Page 65: ...save the original serial number by doing the following 1 Install the ThinkPad hardware maintenance diskette version 1 69 and restart the computer 2 From the main menu select 1 Set System Identificatio...

Page 66: ...have the same number When you replace the system board you must set the UUID on the new system board as follows 1 Install the ThinkPad hardware maintenance diskette version 1 69 and restart the compu...

Page 67: ...awing 7 To put the new FRU in place reverse the removal procedure and follow any notes that pertain to replacement For information about connecting and arranging internal cables see Locations on page...

Page 68: ...tery pack DANGER The use only the battery in the parts listing for your computer Use of an incorrect battery can result in ignition or explosion of the battery 1 2 Removing and replacing a FRU 64 Thin...

Page 69: ...lus of the computer The procedure for installing and removing is the same for every Ultrabay Plus device For devices supported see Optional FRUs on page 174 Note When you release the switch in step 1...

Page 70: ...data v Before removing the drive have the user make a backup copy of all the information on the drive if possible v Never remove the drive while the system is operating or is in suspend mode For acce...

Page 71: ...2 3 3 4 When installing Make sure that the hard disk connector is firmly attached Removing and replacing a FRU ThinkPad R40 67...

Page 72: ...emove this FRU v 1010 Battery pack on page 64 Note Loosen the screws 1 but do not remove them 1 2 Step Screw quantity Torque 1 M2 5 x 3 5 mm Head BK 2 0 294 Nm 3 kgfcm continued Removing and replacing...

Page 73: ...the DIMM toward the socket insert the DIMM into the socket and then press it firmly Pivot the DIMM until it snaps into place Make sure that the card is firmly fixed in the slot and does not move easil...

Page 74: ...1b Step Screw quantity Torque 1a M2 5 x 3 5 mm Head BK 1 0 294 Nm 3 kgfcm 1b M2 5 x 3 5 mm Hexagon Head BK 1 Tip TR7 Torx 802 11a b Model 0 294 Nm 3 kgfcm Note The TR7 torx screw is required to be pr...

Page 75: ...not pull the cable it might snap Unplug the jack by pulling a tab with your fingers 4b 4a When installing Plug the gray antenna cable with the tab marked MAIN 4a into jack J1 and the black antenna ca...

Page 76: ...the card toward the socket insert the card into the socket and then press it firmly Pivot the card until it snaps into place Make sure that the card is firmly fixed in the slot and does not move easil...

Page 77: ...emove these FRUs in order v 1010 Battery pack on page 64 For machine type 2681 2682 2683 2722 2723 2724 1 Step Screw quantity Torque 1 M2 5 8 5 mm Black 2 0 294 Nm 3 kgfcm continued Removing and repla...

Page 78: ...2 3 4 In step 5 pull the keyboard a little in the direction of the arrow and then detach the connector 6 5 6 Removing and replacing a FRU 74 ThinkPad R40...

Page 79: ...tach the connector Step 6 in the removal procedure 2 Make sure that the keyboard edges shown in the figure as A and B are under the frame A B 3 Press the keys indicated by arrows to latch the keyboard...

Page 80: ...rd is housed firmly gently press the keys with your thumbs and try to slide the keyboard towards you 5 Secure the keyboard from the bottom of the computer using the new screws provided with the keyboa...

Page 81: ...For machine type 2684 2685 1 Step Screw quantity Torque 1 M2 5 8 5 mm Black 2 0 294 Nm 3 kgfcm continued Removing and replacing a FRU ThinkPad R40 77...

Page 82: ...2 3 4 In step 5 pull the keyboard a little in the direction of the arrow and then detach the connector 6 5 6 Removing and replacing a FRU 78 ThinkPad R40...

Page 83: ...tach the connector Step 6 in the removal procedure 2 Make sure that the keyboard edges shown in the figure as A and B are under the frame A B 3 Press the keys indicated by arrows to latch the keyboard...

Page 84: ...rd is housed firmly gently press the keys with your thumbs and try to slide the keyboard towards you 5 Secure the keyboard from the bottom of the computer using the new screws provided with the keyboa...

Page 85: ...Use of an incorrect battery can result in ignition or explosion of the battery For access remove these FRUs in order v 1010 Battery pack on page 64 v 1060 Keyboard on page 73 2 1 When installing Make...

Page 86: ...access remove these FRUs in order v 1010 Battery pack on page 64 v 1060 Keyboard on page 73 For machine type 2684 2685 1 Step Screw quantity Torque 1 M2 5 x 6 mm Yellow 1 0 294 Nm 3 kgfcm continued Re...

Page 87: ...of the computer and drag out the built in optical drive from the computer Note There is a sharp object next to the bracket inside the square opening Be careful not to cut your finger 2 continued Remov...

Page 88: ...3 Removing and replacing a FRU 84 ThinkPad R40...

Page 89: ...order v 1010 Battery pack on page 64 v 1040 DIMM on page 68 v 1050 Mini PCI adapter on page 70 v 1060 Keyboard on page 73 1 1 1 1 Step Screw quantity Torque 1 M2 0 4 5 mm Yellow 4 Tip 0 0 294 Nm 3 kg...

Page 90: ...2 When installing Make sure that the connector of the PC card slot is firmly attached and then secure the screws Removing and replacing a FRU 86 ThinkPad R40...

Page 91: ...e these FRUs in order v 1010 Battery pack on page 64 When installing Attach the hinge cover aligning the two projections on the rear side with the two small square holes of the base cover Removing and...

Page 92: ...0 Keyboard on page 73 v 1100 Hinge cover on page 87 Note Some models do not have the Communication daughter card CDC Note Loosen the screws 1 and 2 1 2 Step Screw quantity Torque 1 M2 5 x 8 5 mm BK 2...

Page 93: ...Modem daughter card MDC 3 4 5 continued Removing and replacing a FRU ThinkPad R40 89...

Page 94: ...6 7 When installing Make sure that connector 6 is firmly attached 9 8 Step Screw quantity Torque 8 M2 5 x 6 mm Yellow 1 0 294 Nm 3 kgfcm continued Removing and replacing a FRU 90 ThinkPad R40...

Page 95: ...11 Step Screw quantity Torque 10 M2 0 x 3 5 mm Silver 2 0 294 Nm 3 kgfcm 13 12 Step Screw quantity Torque 12 M2 0 x 3 5 mm Silver 1 0 294 Nm 3 kgfcm continued Removing and replacing a FRU ThinkPad R40...

Page 96: ...at connectors 14 and 15 are firmly attached IBM Integrated Bluetooth with 56K Modem BMDC For machine type 2681 2682 2683 2722 2723 2724 Following illustrations show the BMDC 15 14 continued Removing a...

Page 97: ...sure that antenna jack 17 is firmly attached Note When unplugging the Bluetooth antenna jack 17 do not pull the cable it might snap Unplug the jack by pulling a tab with your fingers Removing and repl...

Page 98: ...attery pack on page 64 v 1060 Keyboard on page 73 v 1100 Hinge cover on page 87 4 5 3 2 1 Step Screw quantity Torque 1 M2 13 mm Silver 4 0 294 Nm 3 kgfcm When installing Make sure that the connector 2...

Page 99: ...3 v 1100 Hinge cover on page 87 v 1120 Fan assembly on page 94 Note There are two types of CPU socket Confirm the socket type of the computer first Rotate the head of the screw A in the direction of t...

Page 100: ...CPU socket 1 and then rotate the head of the screw A in the direction of arrow 2 to secure the CPU 1 2 A 2 A 1 Note When replacing the CPU you must replace the thermal pad FRU 5022BZ4023A also Removin...

Page 101: ...e 87 For machine type 2681 2682 2683 2722 2723 2724 Note Some models do not have the Bluetooth antenna 1 1 2 a Step Screw quantity Torque 1 M2 0 3 5 mm Silver 1 0 294 Nm 3 kgfcm When installing Route...

Page 102: ...on page 64 v 1050 Mini PCI adapter on page 70 v 1060 Keyboard on page 73 v 1100 Hinge cover on page 87 v 1110 Communication daughter card CDC on page 88 1 Step Screw quantity Torque 1 M2 5 8 5 mm Blac...

Page 103: ...3 2 Step Screw quantity Torque 2 M2 5 6 mm Yellow 1 0 294 Nm 3 kgfcm continued Removing and replacing a FRU ThinkPad R40 99...

Page 104: ...6 6 5 4 Step Screw quantity Torque 4 M2 0 3 5 mm Silver 2 0 294 Nm 3 kgfcm 6 M2 5 8 5 mm Black 4 0 294 Nm 3 kgfcm continued Removing and replacing a FRU 100 ThinkPad R40...

Page 105: ...7 7 Removing and replacing a FRU ThinkPad R40 101...

Page 106: ...g Make sure that the antenna cables are routed along the cable holder as shown in this figure and then attach the LCD assembly to the base cover by securing the screws Removing and replacing a FRU 102...

Page 107: ...ge 70 v 1060 Keyboard on page 73 v 1100 Hinge cover on page 87 v 1150 LCD assembly on page 98 For machine type 2681 2682 2683 2722 2723 2724 1 1 1 1 1 2 2 2 1 Step Screw quantity Torque 1 M2 5 8 5 mm...

Page 108: ...he touch pad detach the connector a before removing the screws a When installing If the ThinkPad computer you are servicing has the touch pad make sure that the connector a is firmly attached continue...

Page 109: ...Remove the keyboard bezel in the direction of arrow 2 2 2 Removing and replacing a FRU ThinkPad R40 105...

Page 110: ...r machine type 2684 2685 1 1 1 1 1 2 2 2 1 Step Screw quantity Torque 1 M2 5 8 5 mm Black 6 0 294 Nm 3 kgfcm 2 M2 5 6 mm Yellow 3 0 294 Nm 3 kgfcm continued Removing and replacing a FRU 106 ThinkPad R...

Page 111: ...Remove the keyboard bezel in the direction of arrow 2 2 2 Removing and replacing a FRU ThinkPad R40 107...

Page 112: ...er on page 70 v 1060 Keyboard on page 73 v 1150 LCD assembly on page 98 v 1160 Keyboard bezel on page 103 Note Some models do not have the Microphone Detach the connectors 1 2 and then remove the micr...

Page 113: ...73 v 1100 Hinge cover on page 87 v 1150 LCD assembly on page 98 v 1160 Keyboard bezel on page 103 v 1170 Speaker assembly and microphone cable on page 108 For machine type 2681 2682 2683 2722 2723 27...

Page 114: ...chip is removed by accident reinstall it on the system board immediately Then make sure that it is firmly fixed on the system board and does not move easily v The security chip cannot be used with any...

Page 115: ...rd without IBM security chip Begin by checking the FRU number of the system board and be sure to use the correct system board FRU for the computer For the FRU numbers see Parts list on page 134 Removi...

Page 116: ...723 2724 1 1 a 1a Step Screw quantity Torque 1 M2 5 6 mm Yellow 2 0 294 Nm 3 kgfcm 1 1a M2 5 6 mm Yellow 3 0 294 Nm 3 kgfcm 1 2 a Note To remove the system board the lever a must be pulled out Removin...

Page 117: ...o small projections on the base cover fit into the holes provided v Make sure that the lever a must be pulled out 1 2 a Note When replacing the system board you must replace the thermal pad FRU 5022BZ...

Page 118: ...For machine type 2684 2685 1 1 1a Step Screw quantity Torque 1 M2 5 6 mm Yellow 2 0 294 Nm 3 kgfcm 1 1a M2 5 6 mm Yellow 3 0 294 Nm 3 kgfcm 1 2 Removing and replacing a FRU 114 ThinkPad R40...

Page 119: ...stem board so that the two small projections on the base cover fit into the holes provided 1 2 Note When replacing the system board you must replace the thermal pad FRU 5022BZ4023A also Removing and r...

Page 120: ...ssembly on page 85 v 1100 Hinge cover on page 87 v 1150 LCD assembly on page 98 v 1160 Keyboard bezel on page 103 v 1170 Speaker assembly and microphone cable on page 108 v 1180 System board on page 1...

Page 121: ...page 64 v 1050 Mini PCI adapter on page 70 v 1060 Keyboard on page 73 v 1100 Hinge cover on page 87 v 1150 LCD assembly on page 98 v 1160 Keyboard bezel on page 103 1 Step Screw quantity Torque 1 M2...

Page 122: ...fcm 2 M2 0 3 5 mm Silver 1 0 294 Nm 3 kgfcm When installing Attach the Ultrabay Plus guide rail so that the two small projections on the ultrabay device connector fit into the holes a provided and the...

Page 123: ...1040 DIMM on page 68 v 1050 Mini PCI adapter on page 70 v 1060 Keyboard on page 73 v 1100 Hinge cover on page 87 v 1150 LCD assembly on page 98 v 1160 Keyboard bezel on page 103 v 1180 System board on...

Page 124: ...Hinge cover on page 87 v 1150 LCD assembly on page 98 After removing screws 1 and detach all of the latches 2 to 6 in order 1 6 4 3 2 5 Step Screw quantity Torque 1 M2 5 6 mm Yellow 2 0 294 Nm 3 kgfc...

Page 125: ...er on page 87 v 1150 LCD assembly on page 98 v 2020 LCD front bezel on page 120 3 1 2 Step Screw quantity Torque 1 M2 5 5 mm Black 2 0 294 Nm 3 kgfcm When installing Make sure that connectors 2 and 3...

Page 126: ...3 v 1100 Hinge cover on page 87 v 1150 LCD assembly on page 98 v 2020 LCD front bezel on page 120 v 2030 Inverter card on page 121 2 2 1 1 1a Step Screw quantity Torque 1 M2 5 5 mm Black 2 13 and 14 i...

Page 127: ...he FPC connector under the black antenna cable v Make sure that the antenna cables are firmly routed to fit to the cable guides of the LCD cover v Make sure that the antenna cables are not pinched und...

Page 128: ...on page 70 v 1060 Keyboard on page 73 v 1100 Hinge cover on page 87 v 1150 LCD assembly on page 98 v 2020 LCD front bezel on page 120 v 2030 Inverter card on page 121 v 2040 LCD panel and LCD cable as...

Page 129: ...that the antenna assembly and hinges are firmly attached there are some projections a on the hinges to fix the antenna assembly into place And then route the gray cable MAIN as in this figure a 3 3 3...

Page 130: ...2 Route the black cable AUX as in figures 4 and 5 4 4 4 5 3 Secure the antenna assembly and hinges with screws to the LCD cover Removing and replacing a FRU 126 ThinkPad R40...

Page 131: ...s status indicator 7 Ultrabay Plus device eject lever 8 Ultrabay Plus Note The Ultrabay Plus accepts several storage devices such as a CD ROM a DVD drive or a DVD CD RW combo drive and also accepts an...

Page 132: ...5 6 7 8 10 11 12 13 14 9 1 2 3 4 15 16 Locations 128 ThinkPad R40...

Page 133: ...tooth status indicator on some models 3 S Video out connector 4 Universal serial bus USB connector 5 Ethernet connector 6 Modem connector 7 External monitor connector 8 Parallel connector 9 AC power c...

Page 134: ...s 4 Docking connector 5 Mini PCI card slot 6 PC Card slots 7 PC Card eject buttons 8 IEEE 1394 on some models 9 USB connector 10 Stereo headphone jack 11 Microphone jack 12 Hard disk drive 13 LCD latc...

Page 135: ...System status indicators 3 Power status indicators 4 Power switch 5 Optical storage drive in the fixed bay 6 Built in microphone 7 TrackPoint pointing stick 8 TrackPoint buttons 9 Access IBM button 1...

Page 136: ...er status indicators 2 Universal serial bus USB connector 3 Ethernet connector 4 Modem connector 5 External monitor connector 6 Parallel connector 7 AC power connector 8 Security keyhole 2 3 4 5 6 7 8...

Page 137: ...latches 3 DIMM slots 4 Mini PCI card slot 5 PC Card slots 6 PC Card eject buttons 7 USB connector 8 Stereo headphone jack 9 Microphone jack 10 Hard disk drive 11 LCD latches 12 Built in mono speaker 1...

Page 138: ...2681 11x 2681 13x DVD 2681 28x 14 1 in XGA Combo Ready 2681 25x CDROM 2681 21x 2681 23x DVD 2681 35x 37x 15 in XGA CDROM Ready 2681 45x 4Gx Cel 1 8G 14 1 in XGA Combo 2681 43x DVD 2681 4Cx CDROM 2681...

Page 139: ...1 8G 2682 4Bx Ready 2681 44x 46x Combo 2681 42x 4Dx DVD 2896 4WU Open 2896 5WU 15 in XGA 2681 57x Blank Bezel Ready 2681 BJx P4 1 8G 14 1 in XGA CDROM 802 11b 2681 B8x Ready 2681 B7x 2681 B4x B9x DVD...

Page 140: ...XGA 2723 26x 27x 2722 2Bx 29x 27x 2724 26x PM 1 3G 14 1 in XGA DVD 2897 22U Open 2723 2Sx Cisco 2722 2Px 2Qx 2Rx 2723 2Fx 2724 2Fx 802 11b 2897 23U Combo 2722 2Fx 2Ux 2Wx 2Vx CDROM 2722 23x 25x Ready...

Page 141: ...Dx MNx DVD 2681 FBx M8x MKx Ready 2681 F1x Combo 2681 GFx 15 in XGA Ready 2681 G3x DVD 2681 K4x 2682 K4x P4 2 2G Cisco 2682 K2x 2683 K2x Ready 2681 J2x J8x 14 1 in XGA Combo 2682 J8x 2682 JAx Cisco 26...

Page 142: ...lank Bezel 2681 FTx Open 2681 JTx P4 2 2G 2722 2Yx PM 1 3G ATI M7 32MB Memory 256 HDD 20GB 2681 MAx P4 2 0G 14 1 in XGA DVD Ready 2896 GZU 15 in XGA Open 2722 39x PM 1 3G Ready 2722 59x 2722 A2x PM 1...

Page 143: ...Lx EPx 15 in SXGA Combo Ready 2681 G6x P4 2 0G 14 1 in XGA Blank Bezel 2681 F4x 2681 MGx Combo 2681 F5x 802 11b 2681 F6x MEx MBx 2681 M9x DVD Ready 2682 G5x GQx 15 in XGA Combo 2681 G6x GHx GJx 2681 G...

Page 144: ...GA 2681 K3x 2682 KFx KDx KFx KKx K3x Ready 2681 KMx Cisco 2681 KCx KLx PAG Combo Ready 2681 KNx K8x Blank Bezel 2681 KBx Combo 802 11b 2681 KAx 802 11a b 2681 LSx LRx 15 in SXGA Ready 2681 LGx 802 11b...

Page 145: ...722 6Mx 2723 6Xx 2724 6Xx 802 11b 2722 A3x PM 1 4G 14 1 in XGA Ready 2722 A6x Blank Bezel 2722 A8x DVD 2724 B4x 2723 B4x B5x F2x 2722 B4x B5x 15 in XGA 2724 BAx 2723 BAx 2722 B7x 802 11b 2723 BSx 2722...

Page 146: ...in XGA Blank Bezel Ready 2681 DTx P4 1 9G 15 in XGA 802 11b 2681 DUx 2681 FUx P4 2 0G 14 1 in XGA Open Ready 2681 GUx 15 in XGA 2681 GVx Blank Bezel 2681 JUx P4 2 2G 14 1 in XGA Open 2681 KUx 15 in X...

Page 147: ...M 2684 54x 5Ax Combo 2684 C3x C8x C9x CVx C7x P4 1 8G DVD 2684 C6x CDROM 2684 CAx Combo Integrated shared Memory 128MB HDD 30GB 2684 GNG GLG GSG GUG Cel 1 8G 14 1 in XGA CDROM Open Integrated shared M...

Page 148: ...Overall For machine type 2681 2682 2683 2896 13 17 15 3 16 7 10 8 11 14 20 9 2 1 5 6 b 4 18 12 19 21 23 22 25 24 26 c a d 8 9 Parts list 144 ThinkPad R40...

Page 149: ...a Tier 2 CRU Tier 1 CRU Example Mouse External Keyboard and Hard disk drive with coin screw NO TOOLS ARE REQUIRED A coin or a thumb screw is acceptable Minimal technical expertise is required Minimal...

Page 150: ...40 92P6499 For optional Ultrabay Plus devices see Optional FRUs on page 174 4 Ultrabay Plus guide rail assembly 46P3120 N 5 Microphone cable assembly 91P6796 N 6 Communication daughter card CDC CDC Mo...

Page 151: ...er Case w label IIPC wireless 15 in TFT M T 2682 91P8571 N Lower Case w label Korea wireless 15 in TFT M T 2682 91P8572 N Lower Case w label Taiwan wireless 15 in TFT M T 2682 91P8573 N Lower Case w l...

Page 152: ...ireless 13 14 in TFT M T 2681 91P8869 N Lower Case w label Korea no wireless 13 14 in TFT M T 2681 91P8870 N Lower Case w label Taiwan no wireless 13 14 in TFT M T 2681 91P8871 N Lower Case w label W...

Page 153: ...s Wireless Card Lee Japan 26P8447 N 802 11a b Philips Wireless Card Lee China 91P7265 N 17 Planar for P4 Cel M6 w o security card w o 1394 peak shift 26P8401 N Planar for P4 Cel M6 w security card w o...

Page 154: ...tachi 08K9829 HDD w tray and screws 60GB Fujitsu 92P6002 23 Hard disk drive cover 15 in TFT 46P3116 Hard disk drive cover 13 14 in TFT 46P3117 24 Keyboard see Keyboard on page 165 25 Pointing stick ca...

Page 155: ...For machine type 2722 2723 2724 2892 2893 2897 13 17 15 3 16 7 10 8 11 14 20 9 2 1 5 6 b 4 18 12 19 21 23 22 25 24 26 c a d 8 9 Parts list ThinkPad R40 151...

Page 156: ...740 92P6499 For optional Ultrabay Plus devices see Optional FRUs on page 174 4 Ultrabay Plus guide rail assembly 46P3120 N 5 Microphone cable assembly 91P6796 N 6 Communication daughter card CDC CDC M...

Page 157: ...91P9611 N Lower Case w label W W wireless 13 14 in TFT M T 2724 91P9606 N Lower Case w label EMEA wireless 13 14 in TFT M T 2724 91P9607 N Lower Case w label IIPC wireless 13 14 in TFT M T 2724 91P96...

Page 158: ...n TFT M T 2722 91P9741 N Lower case w label kit Korea 13 14 in TFT M T 2722 91P9742 N Lower case w label kit Korea 15 in TFT M T 2723 91P9743 N Lower case w label kit Korea 13 14 in TFT M T 2723 91P97...

Page 159: ...2 N Planar for Ban M7 w security card w 1394 peak shift 91P7283 N Planar for Ban M7 w security card w o 1394 peak shift 91P7284 N 18 CPU Pentium M 1 7GHz 91P7882 N CPU Pentium M 1 6GHz 91P7217 N CPU P...

Page 160: ...T 46P3117 24 Keyboard see Keyboard on page 165 25 Pointing stick cap set 91P8898 26 Hinge cap 46P3096 N Modem cable w o core 91P6798 Cable asm kit RJ11 46P3098 N LG IBM Logo Kit 91P8903 Recovery CD se...

Page 161: ...For machine type 2684 2685 13 16 14 3 15 7 10 8 11 19 9 2 1 5 6 b 4 17 12 18 20 22 21 24 23 25 c a d 8 9 Parts list ThinkPad R40 157...

Page 162: ...ide Assembly 91P9640 N 5 Microphone cable assembly 02K6210 N 6 Communication daughter card CDC CDC Modem card 26P8477 N 7 I O bracket 46P3124 N 8 Mini PCI door kit 91P9638 9 Main battery Li Ion 6cell...

Page 163: ...4 in TFT M T 2685 91P9635 N Lower Case w label Taiwan no wireless 13 14 in TFT M T 2685 91P9636 N 14 DIMM 128MB 10K0029 DIMM 256MB 10K0031 DIMM 512MB 10K0033 15 802 11b Actiontec Wireless Card Braxton...

Page 164: ...D w tray and screws 40GB Fujitsu 92P6001 HDD w tray and screws 60GB Hitachi 08K9829 HDD w tray and screws 60GB Fujitsu 92P6002 22 Hard disk drive cover 13 14 in TFT 46P3117 23 Keyboard see Keyboard on...

Page 165: ...LCD FRUs 1 2 3 4 5 Parts list ThinkPad R40 161...

Page 166: ...s 30P 08K4068 N LCD Cable ASM 14 in XGA no wireless 20P 91P6790 N 4 LCD Inverter LED card 26P8400 N LCD Inverter card no wireless 26P8413 N 5 LCD Panel ASM 13 in Tori Sanyo 92P6643 N LCD Panel ASM 13...

Page 167: ...LCD Cable ASM 13 in XGA no wireless 20P w o Thinklight 91P6802 N LCD Cable ASM 14 in XGA wireless 30P w o Thinklight 91P6800 N LCD Cable ASM 14 in XGA no wireless 20P w o Thinklight 91P6801 N 4 LCD I...

Page 168: ...XGA Hitachi 11P8311 N LCD Panel ASM SXGA Samsung 11P8312 N LCD Panel ASM SXGA Hitachi 11P8313 N For machine type 2722 2723 2724 No FRU P N CRU ID 1 LCD Bezel ASM 46P3090 N LCD Rear Cover ASM Wireless...

Page 169: ...08K4733 08K4761 German 08K4731 08K4759 Greek 08K4750 08K4778 Hungarian 08K4749 08K4777 Hebrew 93P4713 93P4714 Italian 08K4738 08K4766 Japanese 08K4753 08K4781 Korean 08K4755 08K4783 Norwegian 08K4736...

Page 170: ...ese Traditional 01R8617 Chinese Traditional Hong Kong S A R 01R8623 Czech 01R8330 Danish 01R8320 Dutch 01R8327 English U K 01R8318 English U S 01R8317 Finnish 01R8326 French 01R8321 German 01R8322 Gre...

Page 171: ...se Traditional 01R8618 Chinese Traditional Hong Kong S A R 01R8624 Czech 01R8430 Danish 01R8420 Dutch 01R8427 English U K 01R8418 English U S 01R8417 Finnish 01R8426 French 01R8421 German 01R8422 Gree...

Page 172: ...Chinese Traditional 01R8619 Chinese Traditional Hong Kong S A R 01R8625 Czech 01R8530 Danish 01R8520 Dutch 01R8527 English U K 01R8518 English U S 01R8517 Finnish 01R8526 French 01R8521 German 01R8522...

Page 173: ...front rear for all 6 v Packing 1 46P3119 N LCD Window Plate kit 91P8634 N LCD Rubber kit 46P3126 N Base cover Misc parts kit v Holder Knob battery 1 v Knob Battery latch 1 v Spring batt latch 1 v Foo...

Page 174: ...Yellow 0 4 v Packing 1 Note Italicized letters in parentheses are references to the exploded view on page 144 91P8635 N M B Misc parts kit v Holder Guide HDD 1 v Sheet Insulation under PCMCIA 1 v Pla...

Page 175: ...all 1 v Spring latch display for all 2 v Sheet Decoration front rear for all 6 v Packing 1 46P3119 N LCD Window Plate kit 91P9639 N Rubber kit 46P3126 Base cover Misc parts kit v Holder Knob battery 1...

Page 176: ...parentheses are references to the exploded view on page 144 91P8635 N M B Misc parts kit v Holder Guide HDD 1 v Sheet Insulation under PCMCIA 1 v Cushion Under Holder HDD 1 v Hexa screw 4 v Screw M2 0...

Page 177: ...elephone cable FI NO NS 27L0446 N Telephone cable France 27L0443 N Telephone cable Germany 27L0441 N Telephone cable Italy 27L0448 N Telephone cable ND NU 27L0444 N Telephone cable SF SI SG SE 27L0462...

Page 178: ...RU P N CRU ID ThinkPad Mini Dock 67P9011 ThinkPad Port Replicator 08N1536 N ThinkPad Port Replicator II 74P6735 AC adapter 2 pin 120 W DELTA for ThinkPad Mini Dock 02K7086 AC adapter 2 pin 120 W LITEO...

Page 179: ...FRU P N CRU ID Main battery Li Ion 6cell Sanyo 92P0988 Main battery Li Ion 6cell Panasonic 92P0990 Parts list ThinkPad R40 175...

Page 180: ...the file from the following Web site http www ibm com pc partner infotips Power cords system IBM power cords for a specific country or region are usually available only in that country or region For 2...

Page 181: ...U ID Canada U S 13H5264 Japan 13H5273 Argentina 36L8870 Brazil 46P2095 For 3 pin power cords Region P N CRU ID Australia New Zealand 76H3514 Taiwan Thailand 76H3516 Italy 76H3530 Denmark 76H3520 U K C...

Page 182: ...applications covering subject matter in this document The furnishing of this document does not give you any license to these patents You can send license inquiries in writing to the IBM Director of L...

Page 183: ...Notices ThinkPad R40 179...

Page 184: ...Part Number 13N6183 Printed in Korea 1P P N 13N6183...

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