IBM SureMark 4610, Service Manual

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4-47. Thermal Printhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-58
4-48. Removing the Spiral Wraps . . . . . . . . . . . . . . . . . . . . . . . . . 4-58
4-49. Removing the Cutter Stud, Stationary Blade, and Printhead Shaft (Model GR3 or TN3) 4-59
4-50. Removing the Cutter Stud, Stationary Blade, and Printhead Shaft (Model GR3 or TN4) 4-59
4-51. Removing the Thermal Platen Assembly . . . . . . . . . . . . . . . . . . . . 4-60
4-52. Removing the Customer Receipt Motor. . . . . . . . . . . . . . . . . . . . . 4-63
4-53. Removing the Rotating Blade and Thermal Guide (Model GR3 or TN3) . . . . . . . . . 4-64
4-54. Removing the Rotating Blade and Thermal Guide (Model TN4) . . . . . . . . . . . . 4-65
4-55. Removing the Cutter Gears . . . . . . . . . . . . . . . . . . . . . . . . . 4-66
4-56. Removing the Customer Receipt Paper Guide . . . . . . . . . . . . . . . . . . 4-68
4-57. Removing the Front Shock Mount and Disconnecting the MICR Cable . . . . . . . . . 4-69
4-58. Customer Receipt Paper Bucket . . . . . . . . . . . . . . . . . . . . . . . 4-70
4-59. Journal station — button . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71
4-60. Journal Station —Thermal Printhead Assembly . . . . . . . . . . . . . . . . . . 4-73
4-61. Journal Station —Thermal Printhead Cover Assembly . . . . . . . . . . . . . . . 4-74
4-62. Journal Station — Platen Assembly . . . . . . . . . . . . . . . . . . . . . . 4-75
4-63. Journal Station — Motor Assembly . . . . . . . . . . . . . . . . . . . . . . 4-76
4-64. Journal Station — Motor Assembly . . . . . . . . . . . . . . . . . . . . . . 4-78
4-65. Journal Station — Gear Kit with Clutch and E-clip Assembly . . . . . . . . . . . . . 4-79
4-66. Journal Station — Top Cover Sensor switch Assembly . . . . . . . . . . . . . . . 4-80
4-67. Remove Printer Seal and the Secure Screw from Rear Panel . . . . . . . . . . . . 4-82
4-68. Loosen the Fiscal Interface Assembly Screw and Tilt and Remove Assembly . . . . . . . 4-83
4-69. Remove Processor Card . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84
4-70. Remove Interface Card from Assembly . . . . . . . . . . . . . . . . . . . . . 4-85
4-71. Release the Rear Latch Tabs . . . . . . . . . . . . . . . . . . . . . . . . 4-89
4-72. Mounting Posts on Front Face of base Cover . . . . . . . . . . . . . . . . . . 4-90
5-1. DI forms adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5-2. Placement of gap setting tool . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-3. Platen gap adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-4. DI open lever adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-5. Cutter blade run-In (Models TN3 and TN4) . . . . . . . . . . . . . . . . . . . . 5-7
5-6. Thermal printhead adjustment for customer receipt and journal stations . . . . . . . . . 5-9
5-7. Thermal paper switch adjustment . . . . . . . . . . . . . . . . . . . . . . . 5-10
6-1. Indicators, controls, and printing stations – Thermal/Impact SureMark Printers . . . . . . . 6-1
6-2. Positioning checks and documents for reading and printing . . . . . . . . . . . . . . 6-3
6-3. Printable area of an inserted document (portrait) . . . . . . . . . . . . . . . . . . 6-4
6-4. Printable area of an inserted document (landscape) . . . . . . . . . . . . . . . . 6-5
6-5. Opening the ribbon cover . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-6. Ribbon cartridge loading . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-7. Ribbon path around the printhead . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-8. Removing the lower document insert (DI) cover . . . . . . . . . . . . . . . . . . 6-8
6-9. Removing the check flipper cartridge . . . . . . . . . . . . . . . . . . . . . . 6-9
6-10. Printhead and print line area. . . . . . . . . . . . . . . . . . . . . . . . . 6-11
A-1. Distributed paper roll holder . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A-2. Integrated paper roll holder . . . . . . . . . . . . . . . . . . . . . . . . . A-2
A-3. Removing the distributed paper roll holder . . . . . . . . . . . . . . . . . . . . A-3
A-4. Remove the security shield . . . . . . . . . . . . . . . . . . . . . . . . . A-4
A-5. Security shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
A-6. Remove the printer seal and the secure screw from rear panel . . . . . . . . . . . . A-6
A-7. Loosen the fiscal interface assembly screw and tilt the assembly to disconnect electrical
connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
A-8. Disconnect the electrical connectors and remove the assembly . . . . . . . . . . . . A-7
A-9. Location of the power on/off switch . . . . . . . . . . . . . . . . . . . . . . A-8
A-10. Power switch and cable with bracket . . . . . . . . . . . . . . . . . . . . . . A-9
A-11. Power cable beside main logic card . . . . . . . . . . . . . . . . . . . . . . A-10
A-12. Removing the Printer Logic Cards . . . . . . . . . . . . . . . . . . . . . . A-12
Updated August 13, 2003
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Three Station Printer: Service
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