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Summary of Contents for AS/400

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Page 3: ..._ Application System 400 SY44 3942 00 9402 9404 Models 2xx Repair and Parts Version 3...

Page 4: ...you can mail your comments to Attn Department 245 IBM Corporation 3605 Highway 52 N Rochester MN 55901 9986 USA or you can fax your comments to United States and Canada 800 937 3430 Other countries 1...

Page 5: ...ademarks and Service Marks v v v vi vi vii vii viii Chapter 1 Removal and Installation Procedures 1 1 Chapter 2 Recovery Procedures 2 1 Chapter 3 Service Referenced Procedures 3 1 Chapter 4 Parts List...

Page 6: ...iv AS 400 940219404 Models 2xx Repair and Parts...

Page 7: ...ountry This publication may also refer to products that have not been announced in your country IBM makes no commitment to make available any unannounced products referred to herein The final decision...

Page 8: ...RSFTD003 DANGER To prevent a possible electrical shock from touching two surfaces with different electrical grounds use one hand when possible to connect or disconnect signal cables RSFTD004 DANGER To...

Page 9: ...ck program that ensures proper handling of the product Contact your IBM representative for more information Product Disposal This unit may contain batteries that are accessible to certified service pe...

Page 10: ...ollowing terms denoted by an asterisk in this publication are trademarks of the IBM Corporation in the United States or other countries or both Application System 400 AS 400 viii AS 400 940219404 Mode...

Page 11: ...ate Cards Card Enclosure Control Panel Covers Disk Unit Main Storage Card Multiple Function Input Output Processor Power Supply System Processor Tape Unit Workstation Plate Copyright IBM Corp 1994 1 2...

Page 12: ...rocedures on page 3 1 2 Disconnect the power cord 3 Remove the covers See Covers on page 1 10 1 2 AS 400 940219404 Models 2xx Repair and Parts 4 Remove the screws m 5 Lift the access plate up and off...

Page 13: ...System Unit n Unit Expanslo o 0 o RV3B213 2 Chapter 1 Removal an Procedures d Installation 1 3...

Page 14: ...If you are working with card type 2620 or 2628 read the following 1 4 AS 400 940219404 Models 2xx Repair and Parts Warning Disconnecting or removing the type 2620 or type 2628 cryptographiC I O proce...

Page 15: ...1_ RV3B203 1 Chapter 1 Removal and Installation Procedures 1 5...

Page 16: ...ted to the card enclosure You may need to 1 6 AS 400 940219404 Models 2xx Repair and Parts remove some disk units to access the cables See Disk Unit on page 1 12 start with step 2 8 Loosen the screws...

Page 17: ...System Unit nsion Unit Expa Chapter 1 I nd Installation Remova a Procedures 1 7...

Page 18: ...3 1 2 Disconnect the power cord 3 Remove the front and top covers See Covers on page 1 10 1 8 AS 400 940219404 Models 2xx Repair and Parts 4 Remove the screws m 5 Pull the control panel assembly from...

Page 19: ...RV3B205 2 Chapter 1 Removal and Installation Procedures 1 9...

Page 20: ...cover near the top b Pull until the cover comes off of the frame System Unit f 1 rF I I 1 10 AS 400 9402 9404 Models 2xx Repair and Parts 3 Remove the top cover by lifting from the frame 4 Remove the...

Page 21: ...Expansion Unit RV38202 5 Chapter 1 Removal and Installation Procedures 1 11...

Page 22: ...00 9402 9404 Models 2xx Repair and Parts 6 Remove the disk unit cables from the disk units 7 Pull the disk unit from the frame 8 Warning Failure to replace the disk unit jumpers where they were origin...

Page 23: ...System Unit Expansion Unit o RV38214 2 Chapter 1 Removal and Installation Procedures 1 13...

Page 24: ...ate See Access Plate on page 1 2 1 14 AS 400 940219404 Models 2xx Repair and Parts 5 If a card enclosure is installed remove the cards See Cards on page 1 4 6 Note the location of the notch mon the st...

Page 25: ...r t r i 1 i 1 II CJ i I 0 J RV2B632 1 Chapter 1 Removal and Installation Procedures 1 15...

Page 26: ...ansion unit side cover See Covers on page 1 10 b Remove the expansion unit access plate See Access Plate on page 1 2 1 16 AS 400 940219404 Models 2xx Repair and Parts c Remove the cable from the back...

Page 27: ...Chapter 1 Removal and Installation Procedures 1 17...

Page 28: ...ure See Card Enclosure on page 1 6 1 18 AS 400 940219404 Models 2xx Repair and Parts 10 If you are removing a power supply from the system unit do the following a Remove the system processor See Syste...

Page 29: ...System Unit Expansion Unit o Chapter 1 Removal and Installation Procedures 1 19...

Page 30: ...the access plate See Access Plate on page 1 2 1 20 AS 400 9402 9404 Models 2xx Repair and Parts 5 If a card enclosure is installed remove the card enclosure See Card Enclosure on page 1 6 6 If you ar...

Page 31: ...Chapter 1 Removal and Installation Procedures 1 21...

Page 32: ...ng a tape unit from the expansion unit do the following a Label or write down each disk unit and the slot where it is located b Remove all of the disk units in the expansion unit See Disk Unit on page...

Page 33: ...System Unit RV3B210 3 Expansion Unit Chapter 1 Removal and Installation Procedures 1 23...

Page 34: ...e the access plate See Access Plate on page 1 2 1 24 AS 400 940219404 Models 2xx Repair and Parts 5 If you have a card enclosure installed remove the cards See Cards on page 1 4 6 Disconnect the works...

Page 35: ...RV3B211 1 Chapter 1 Removal and Installation Procedures 1 25...

Page 36: ...1 26 AS 400 9402 9404 Models 2xx Repair and Parts...

Page 37: ...a Disk Unit with Device Parity Protection Exchanging a Disk Unit with Mirrored Protection Resuming Mirrored Protection Disk Unit Data Save and Initialize Pump Data to Tape SST DST Procedures Restoring...

Page 38: ...ured for storage protection and should have kept a printout of the storage protection configuration in the binder for the System Operation information If not perform this procedure 1 Select the Work...

Page 39: ...ollowing a Perform an IPL to Dedicated Service Tools DST see Dedicated Service Tools DST in the AS 400 Service Functions information for the system b Select the Work with disk units option c Select th...

Page 40: ...ey to begin the download and again when the download is com plete 2 4 AS 400 9402 9404 Models 2xx Repair and Parts f Select the Initialize and format disk unit option from the Disk Unit Problem Recove...

Page 41: ...eat this step of this procedure If the same system reference code SRC occurs again the customer s data is not recoverable Go to step 5 of this procedure If a different SRC occurs use it to correct the...

Page 42: ...ee Disk Unit in Chapter 1 Removal and Installation Procedures on page 1 1 c Go to step 7 of this procedure 5 Have you already exchanged the disk drive logic card 2 6 AS 400 940219404 Models 2xx Repair...

Page 43: ...y shows that the status of the restore operation is complete g Press the Enter key to complete the restore operation h Power off the system see Powering Off the System in Chapter 3 Service Ref erenced...

Page 44: ...Tape or Diskette Unit display h Install the first tape that the data was saved to in the tape unit 2 8 AS 400 940219404 Models 2xx Repair and Parts i Select the disk unit that you want the data resto...

Page 45: ...tion the data in the user ASP is assembled again during the next IPL to the OS 400 program If the disk unit is in a user ASP ASP 2 through ASP 16 and the user ASP does not have checksum protection som...

Page 46: ...with Disk Units display 26 Perform the following 2 10 AS 400 9402 9404 Models 2xx Repair and Parts a On the Work with Disk Units display select the Work with disk configuration option b Select the Wor...

Page 47: ...d format disk unit option from the Disk Unit Problem Recovery Procedures display When the new disk unit is initialized and for matted the display shows that the status is complete this may take 30 min...

Page 48: ...before this option is selected the information on the tape or diskette cannot be used 2 Select the Start a service tool option from the Use Dedicated Service Tools DST display 3 Select the Vertical L...

Page 49: ...rvice Referenced Procedures Powering Off the System Powering On the System Selecting IPL and Mode Setting System Time and Date Manually Removing the Tape Cartridge Copyright IBM Corp 1994 3 2 3 2 3 2...

Page 50: ...the System 1 Open the control panel cover 2 Press the Power button on the control panel 3 The Power On light starts blinking as the system is powered on The light stops 3 2 AS 400 940219404 Models 2xx...

Page 51: ...more information see the System Opera tion documentation If the system is powered on perform the fol lowing procedure 1 To set the correct time enter the system command CHGSYSVAL QTIME VALUE hhmmss W...

Page 52: ...emoving the tape cartridge 3 4 AS 400 940219404 Models 2xx Repair and Parts tape assembly This procedure may be required if a defective tape cartridge or drive assembly has caused the tape cartridge t...

Page 53: ...4 Two options are available a Remove the tape cartridge after cutting the tape Go to step 5 b Remove the tape cartridge using addi tional manual actions to unload the tape from the tape guides Go to s...

Page 54: ...h roller mis engaged push the pinch roller spring bracket as shown 3 6 AS 400 940219404 Models 2xx Repair and Parts II This releases the pinch roller and provides a gap from which the tape can be remo...

Page 55: ...sh and hold the reel motor gear mto the right as far as possible 2 Rotate the reel motor gear counter clockwise while also maintaining pressure by holding the gear to the right 3 Continue to rotate th...

Page 56: ...e lock release tab until it clicks 3 8 AS 400 940219404 Models 2xx Repair and Parts 9 Using the thumb of your other hand roll the cassette loading gear toward the front of the drive assembly until the...

Page 57: ...4 System Unit Final Assembly 2 4 10 Assembly 5 Expansion Unit Final Assembly 4 12 Assembly 6 Card Enclosure System Unit 4 14 Assembly 7 Card Enclosure Expansion Unit 4 15 Assembly 8 Control Panel Asse...

Page 58: ...umber Units Description 3 2512667 1 Cover Asm Rear Red R Restricted in the Units column indicates that the part has a restricted availability INDENTURE The indenture is marked by a series of dots loca...

Page 59: ...ly 4 16 Cover Assemblies 1 4 4 Cover Assemblies 2 4 6 Expansion Unit Final Assembly 4 12 External Cable Assemblies 4 19 Internal Cable Assemblies 4 18 Miscellaneous 4 21 Power Supply Cord Assemblies 4...

Page 60: ...Assembly 1 Cover Assemblies 1 10 2 3 4 4 AS 400 940219404 Models 2xx Repair and Parts 8 7 9 2 3 6 RV3B399 2...

Page 61: ...621812 2 Screw Hex Hd M4 x 8 Lg 4 46G0324 Keylock Asm 5 74G9765 Control Panel Door 6 74G9802 Logo AS 400 Advanced 6 74G9803 1 Logo AS 400 Advanced Server 7 46G0320 1 Front Cover Asm 8 NoNum NP Access...

Page 62: ...Assembly 2 Cover Assembl les 2 4 6 AS 400 940219404 Models 2xx R epalr and Parts 5 6 RV38396 1...

Page 63: ...4G9766 1 Side Cover 4 1621812 2 Screw Hex Hd M4 x 8 Lg 5 NoNum NP Access Plate 6 1621812 8 Screw Hex Hd M4 x 8 Lg 7 46G0322 Front Cover Asm 8 74G9802 Logo AS 400 Advanced 8 74G9803 Logo AS 400 Advance...

Page 64: ...Assembly 3 System Unit Final Assembly 1 1 2 3 4 5 6 7 4 8 AS 400 940219404 Models 2xx Repair and Parts 32 33 8 9 10 11 29 30 31 12 13 14 26 27 28 23 24 25 15 16 17 18 19 RV3B398 4...

Page 65: ...11 3 Screw Hex Hd M4 x 10 Lg 14 75G3372 6 Spring EMC 15 74G9784 AR Plate Blank Removable Media 16 1621812 AR Screw Hex Hd M4 x 8 Lg 17 75G3372 6 Spring EMC 18 NoNum NP Control Panel Asm For Detail Bre...

Page 66: ...SN44 3981 00 3 June TNL Assembly 4 embly 2 U t Final Ass System n 1 3 5 2 4 6 7 14 15 air and Parts Models 2xx Rep 4 10t P S 400 9402l9404 11 3942 00 1994 to SY44 8 RV3B397 4...

Page 67: ...70 1 Plate Cover Terminator 7 1621812 2 Screw Hex Hd M4 x 8 Lg 8 NoNum NP Disk Unit Bracket Top 9 74G9762 1 Pedestal 10 1621812 2 Screw Hex Hd M4 x 8 Lg 11 NoNum NP Disk Unit Bracket Bottom 12 NoNum N...

Page 68: ...3 June 1994 to SY44 3942 00 Assembly 5 Expansion Unit Final Assembly 3 4 26 29 27 30 28 31 23 24 25 32 33 34 20 21 22 35 18 19 16 17 4 12 AS 400 940219404 Models 2xx Repair and Parts 1 2 15 14 9 10 8...

Page 69: ...18 NoNum I NP Control Panel Asm For Detail Breakdown See Assembly 8 Control Panel I Assembly on page 4 16 19 1621812 3 Screw Hex Hd M4 x 8 Lg 20 74G9780 1 Divider Panel Asm EMC 21 1621812 1 Screw Hex...

Page 70: ...69X9337 5 NoNurn 6 1622682 7 46G0288 8 NoNurn Units NP NP 2 NP 1 NP 1 1 NP 1 2 3 4 5 6 RV3B392 o Description Card Enclosure Guide Top Screw 20mm Plastite Stiffener Back Screw 12mm Plastite Guide Bott...

Page 71: ...NoNum NoNum 46G0289 NoNum 1622682 NoNum 69X9337 NoNum 1622682 2 RV3B391 O Units Description NP Card Enclosure NP Stiffener Front 1 Backplane Assembly NP Guide Bottom 2 Screw 20mm Plastite NP Stiffene...

Page 72: ...sm 4 1621812 3 Screw Hex Hd M4 x 8 Lg 5 74G9808 1 Overlay English 5 46G0273 1 Overlay German 5 46G0274 1 Overlay Italian 5 46G0277 1 Overlay Japanese 5 46G0280 1 Overlay Chinese Simplified 5 46G0279 1...

Page 73: ...d US 110 V 2 1838576 1 Power Supply Cord US Thailand 220 V 3 14F0069 1 Power Supply Cord Chile Italy 4 14F0051 1 Power Supply Cord Switzerland 5 14F0015 1 Power Supply Cord Sri Lanka 6 14F0033 1 Power...

Page 74: ...8193220 AR SIG36 MFIOP to uninterruptible power supply 87G4419 AR SIG40 Expansion Unit Card Enclosure to Disk Units 46G0266 AR SIG41 Expansion Unit Card Enclosure to Tape Units 46G0262 AR SIG42 Expans...

Page 75: ...5 feet Australia 71F9321 AR Fax 2 m 6 5 feet Denmark 71F9202 AR Fax 2 m 6 5 feet Hong Kong 61F5259 AR Fax 2 m 6 5 feet Taiwan 71F9319 AR Fax 2 m 6 5 feet Finland 71F9311 AR Fax 2 m 6 5 feet Netherlan...

Page 76: ...S449 6 m 20 feet 9882 for FC 2666 17G4001 AR V 36 RS449 24 4 m 80 feet 9883 for FC 2666 17G4002 AR V 36 RS449 45 7 m 150 feet 9884 for FC 2666 looped clocking modem required 21F9356 AR X 21 15 6 m 50...

Page 77: ...Card 22F0059 AR Filler 1 3 Card 75G3352 AR Filler 1 3 MFIOP 64F4774 AR TRM1 Terminating Plug Internal Tape SCSI 87G4413 AR TRM2 Terminating Plug Internal Disk SCSI 8193219 AR Terminating Plug SPD 71G9...

Page 78: ...Code FC 2030 46G0356 1 Feature Unique Licenced Internal Code FC 2031 46G0360 1 Feature Unique Licenced Internal Code FC 2032 46G0368 1 Feature Unique Licenced Internal Code FC 2100 8MM CARTRIDGE TAPES...

Page 79: ...5G3352 AR Filler 1 3 MFIOP 64F4774 AR TERM1 Terminating Plug Internal Tape SCSI 87G4413 AR TERM2 Terminating Plug Internal Disk SCSI Expansion Unit 8193219 AR Terminating Plug SPD 71G9988 AR Fax Coupl...

Page 80: ...1 Feature Unique Licenced Internal Code FC 2031 46G0360 1 Feature Unique Licenced Internal Code FC 2032 46G0368 1 Feature Unique Licenced Internal Code FC 2100 8MM CARTRIDGE TAPES 21F8593 AR Cleaning...

Page 81: ...of the machine If possible keep one hand on the Copyright IBM Corp 1994 frame when for example you are installing or removing a logic card Hold the ESD sensitive card by the edge or connector shroud...

Page 82: ...A 2 AS 400 940219404 Models 2xx Repair and Parts...

Page 83: ...Appendix B Service Log IMaChine Type and Serial Number Description of Problem Action Taken Date Do not record hours or part numbers Service Representative Copyright IBM Corp 1994 8 1...

Page 84: ...Description of Problem Action Taken Date Do not record hours or part numbers Service Representative 8 2 AS 400 940219404 Models 2xx Repair and Parts...

Page 85: ...ction that protects data stored in an auxiliary storage pool from being lost because of the failure of a single disk When checksum protection is in effect and a disk failure occurs the system automati...

Page 86: ...G 2 AS 400 940219404 Models 2xx Repair and Parts...

Page 87: ...0 AS 400 manuals for more information Backup and Recovery Advanced SC41 3305 Local Device Configuration SC41 3121 ASI400 Service Functions SY44 3902 940219404 Models 2xx Problem Analysis SY44 3941 Sys...

Page 88: ...H 2 AS 400 940219404 Models 2xx Repair and Parts...

Page 89: ...21 F2591 11 4 19 21F433911 4 19 21F434411 4 19 21F4348 11 4 19 21 F4405 11 4 19 21F4415 11 4 19 21F4980 11 4 19 21F509311 4 19 21 F5097 11 4 19 21 F8075 11 4 19 21 F8566 3 23 4 9 5 23 4 13 21 F8577 1...

Page 90: ...18 71F9321 11 4 19 75G3352 12 4 21 71G9208 12 4 21 75G3372 3 3 4 9 71G9988 12 4 21 3 5 4 9 71G9989 12 4 21 3 14 4 9 71G9990 12 4 21 3 17 4 9 71G9991 12 4 21 3 22 4 9 71G9992 12 4 21 3 28 4 9 71G9993 1...

Page 91: ...ind Easy to understand Well organized Applicable to your tasks THANK YO U I Please tell us how we can improve this manual May we contact you to discuss your responses Yes No Phone __ Fax __ ____ To re...

Page 92: ...____________________ 1 BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 40 ARMONK NEW YORK POSTAGE WILL BE PAID BY ADDRESSEE ATTN DEPT 245 IBM CORPORATION 3605 HWY 52 N ROCHESTER MN 55901 9986 1 1 1111...

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Page 94: ...g Part Number 87G3184 Printed in U S A SY44 3942 fJfJ...

Page 95: ...e involved always use the page with the latest date shown in the change page notice at the top of the page The page with the latest date contains the most complete information Summary of Amendments Th...

Page 96: ...3 l 1 c...

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