IBEX Gast 1HAA Operation & Maintenance Manual Download Page 2

Motor Control
It is your responsibility to contact a qualified
electrician and assure that the electrical installation
is adequate and in conformance with all national
and local codes and ordinances.  Grounding
is required.

Determine the correct overload setting required to
protect the motor (see motor starter manufacturer’s
recommendations).  Select fuses, motor protective
switches or thermal protective switches to provide
protection.  Fuses act as short circuit protection for the
motor, not as protection against overload.  Incoming line
fuses must be able to withstand the motor’s starting
current.  Motor starters with thermal magnetic overload
or circuit breakers protect motor from overload or
reduced voltage conditions.

The wiring diagram supplied with the product provides
required electrical information.  Check that power
source is correct to properly operate the dual-voltage
motors.

Your safety and the safety of others

is extremely important.

We have provided many important safety messages
in this manual and on your product.  Always read
and obey all safety messages.

This is the safety alert symbol.  This symbol

alerts you to hazards that can kill or hurt you and
others.  The safety alert symbol and the words
“DANGER” and “WARNING” will precede all safety
messages.  These words mean:

You will be killed or seriously injured if you don’t
follow instructions.

You can be killed or seriously injured if you don’t
follow instructions.

All safety messages will identify the hazard, tell you
how to reduce the chance of injury, and tell you
what can happen if the safety instructions are not
followed.  

Correct installation is your responsibility. Make sure
you have the proper installation conditions and that
installation clearances do not block air flow.

Lift the unit by the motor shell, motor foot or
flywheel (depending upon model design).  Do Not lift
unit by shroud, filters or mufflers.  These parts are
not designed to support the weight of the unit.

Blocking air flow over the product in any way can
cause the product to overheat.

Install safety guards as required to prevent potential
injury hazards or damage to surrounding objects.

INSTALLATION

Accessories
If unit will be used in a system where it will be required to
start against any system of back pressure, a positive
sealing, one-way check valve should be installed in the
air line between system and unit.  This check valve is
included with all tank mounted compressor units.

The product’s intake and exhaust filters will provide
adequate filtration in most applications.  Check filters
periodically and replace when necessary.  Please consult
your Gast Distributor/Representative for additional filter
recommendations.

WARNING

DANGER

Plumbing
Remove plugs from the IN and OUT ports.  Connect
with pipe and fittings that are the same size or larger
than the product’s threaded ports.  Be sure to connect
the intake and exhaust plumbing to the correct inlet and
outlet ports.  Ports will not support plumbing.

Install relief valves and gauges at inlet or outlet, or both,
to monitor performance.  Check valves may be required
to prevent back streaming through the unit.

Mounting
This product can be installed in any orientation.
Mounting the product to a stable, rigid operation surface
and using shock mounts will reduce noise and vibration.

c

Disconnect electrical power at the circuit breaker
or fuse box before installing this product.

Install this product where it will not come into
contact with water or other liquids.

Install this product where it will be weather
protected.

Electrically ground this product.

Failure to follow these instructions can result in
death, fire or electrical shock.

WARNING

Electrical Shock Hazard

Summary of Contents for Gast 1HAA

Page 1: ...1PL REV K Model 1HAB Shown Product Use Criteria Pump only clean dry air Operate at 32ºF 104ºF 0ºC 40ºC Protect unit from dirt moisture Do not pump flammable or explosive gases or use in an atmosphere that contains such gases Protect all surrounding items from exhaust air This exhaust air can become very hot Corrosive gases and particulate material will damage unit Water vapor oil based contaminant...

Page 2: ...ot block air flow Lift the unit by the motor shell motor foot or flywheel depending upon model design Do Not lift unit by shroud filters or mufflers These parts are not designed to support the weight of the unit Blocking air flow over the product in any way can cause the product to overheat Install safety guards as required to prevent potential injury hazards or damage to surrounding objects INSTA...

Page 3: ...ct this product to wiring that is not in good condition or is inadequate for the requirements of this product Failure to follow these instructions can result in death fire or electrical shock WARNING Electrical Shock Hazard Electrical Connection Minimum gage for extension cords Amps Volts Length of cord in feet 120v 25 50 100 150 200 250 300 400 500 240v 50 100 200 300 400 500 600 800 1000 0 2 18 ...

Page 4: ...fferential pressure 5 Reinstall felt and filter cover Check that all external accessories such as relief valves and gauges are attached and are not damaged before re operating product Pressure or Vacuum Tank Systems Check the air filter cartridge A dirty filter restricts air flow and causes unit to run hotter resulting in longer operating cycles Check the air receiver for moisture regularly The hu...

Page 5: ... Service Kit If product is hard wired into system disconnect electrical power at the circuit breaker or fuse box before installing Service Kit Vent all air lines to release pressure or vacuum Failure to follow these instructions can result in death fire or electrical shock WARNING Electrical Shock Hazard Unit stalls after vacuum or pressure starts building up in receiver 1 Disconnect electrical po...

Page 6: ...AF531 AF531 AF545 AF545 AF545 7 PLATE VALVE 1 AF529 AF529 AF529 AF529 AF529 AF529 AF529 AK779 AK779 AK779 8 INLET VALVE 1 AF530 AF530 AF530 AF530 AF530 AF530 AF530 AF544 AF544 AF544 9 CYLINDER GASKET 1 AF519A AF519A AF519A AF519A AF519A AF519A AF519A AF521 AF521 AF521 10 CYLINDER 1 AF510 AF510 AF510 AF510 AF510 AF510 AF510 AF509 AF509 AF509 11 PISTON RING 2 AF527 AF527 AF527 AF527 AF527 AF527 AF52...

Page 7: ...EXPLODED PRODUCT VIEW MODEL 1HAB ...

Page 8: ...A B300A B300F B300A B300A B300F B300F 2 FELT 2 B344A B344A B344A B344A B344A B344A B344A B344A B344A B344A 3 SAFETY VALVE 1 AT517A AT517E AT517A AT517F AT517B AT517B AT517C AT517C 4 CYLINDER HEAD 2 AF507 AF507 AF507 AF507 AF507 AF507 AF507 AF507 AF507 AF507 5 HEAD GASKET 2 AF520A AF520A AF520A AF520A AF520A AF520A AF520A AF520A AF520A AF520A 6 OUTLET VALVE 2 AF545 AF545 AF545 AF545 AF545 AF545 AF5...

Page 9: ...EXPLODED PRODUCT VIEW MODEL 1VBF ...

Page 10: ...17 FAN 1 AF533 AF533 18 SHROUD 1 AF534 AF534 SERVICE KIT 1 K264 K264 PAB VAB SERIES REF DESCRIPTION QTY VBB VCD PBB PCA 10 1 FILTER ASSEMBLY 1 B300A B300A B300A B300F 2 FELT 2 B344A B344A B344A B344A 3 SAFETY VALVE 1 AT517 AT517C 4 CYLINDER HEAD 1 AF508 AF507 AF508 AF507 5 HEAD GASKET 1 AF518 AF520A AF518 AF520A 6 OUTLET VALVE 1 AF531 AF545 AF531 AF545 7 PLATE VALVE 1 AF529 AF543 AF529 AF543 8 INL...

Page 11: ...EXPLODED PRODUCT VIEWS MODEL PAB TOP MODEL PBB BOTTOM ...

Page 12: ...F561F AF561F AF561K AF561E AF561D AF561E AF561M AF561N AF561F 14 RIDER RING 4 2 AF595 AF595 AF595 AF595 AF595 AF595 AF595 AF595 AF595 AF595 15 MANIFOLD 1 AF659 AF659 AF659 AF659 AF659 AF659 AF659 AF659 AF659 16 SQUARE KEY 2 1 AB136F AB136F AB136F AB136F AB136F AB136F AB136F AB136F AB136F AB136F 17 FAN FAN ASSEMBLY CCW 1 AF748 AF748 AF748 AF748 AF748 AF748 AF748 AF748 AF748 AF748 18 FAN ASSEMBLY CW...

Page 13: ...EXPLODED PRODUCT VIEW MODEL 5VDF ...

Page 14: ...KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding any other provision of this warranty BUYER S REMEDY AGAINST GAST FOR GOODS SUPPLIED OR FOR NON ...

Page 15: ...MAINTENANCE RECORD DATE PROCEDURE PERFORMED ...

Page 16: ...dirty or valves bent Clean or replace Damaged or worn piston rings Repair or replace Leaky relief valve Inspect and adjust Damaged valves Replace At pump Plugged vacuum pressure line Inspect and repair Low voltage won t start Check power source Worn rings piston hitting cylinder Replace Cylinder misadjustment Realign Leaky hose or check valve Replace Dirt or liquid on top of piston Inspect and cle...

Reviews: