IBEX Gast 1HAA Operation & Maintenance Manual Download Page 1

OIL-LESS PISTON

VACUUM PUMPS & COMPRESSORS

O

PERATION

& M

AINTENANCE

M

ANUAL

IMPORTANT:  PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE.

Thank you for purchasing this Gast product.  It is manufactured to the highest standards

using quality materials.  Please follow all recommended maintenance, operational

and safety instructions and you will receive years of trouble free service.

www.gastmfg.com

ISO 9001 & 14001 CERTIFIED

®Registered Trademark/™Trademark of Gast Manufacturing Inc., Copyright © 2002 Gast Manufacturing Inc.  All Rights Reserved.

PART NO. 70 - 2100 G441PL  (REV-K) 

Model 1HAB Shown

Product Use Criteria:

• Pump only clean, dry air.
• Operate at 32ºF - 104ºF (0ºC - 40ºC).
• Protect unit from dirt & moisture.
• Do not pump flammable or explosive gases or

use in an atmosphere that contains such gases.

• Protect all surrounding items from exhaust air. This

exhaust air can become very hot.

• Corrosive gases and particulate material will damage unit.

Water vapor, oil-based contaminants or other liquids must be filtered out.

• Consult your Gast Distributor/Representative before using at high altitudes.
• These pumps are oil-less and require NO lubrication.

The Teflon-filled rings are self-lubricating and require no oil.

• The motor bearings are grease-packed for the lifetime of the bearings.

Model 3HBB Shown

Model 3HEB Shown

Model PCD Shown

Summary of Contents for Gast 1HAA

Page 1: ...1PL REV K Model 1HAB Shown Product Use Criteria Pump only clean dry air Operate at 32ºF 104ºF 0ºC 40ºC Protect unit from dirt moisture Do not pump flammable or explosive gases or use in an atmosphere that contains such gases Protect all surrounding items from exhaust air This exhaust air can become very hot Corrosive gases and particulate material will damage unit Water vapor oil based contaminant...

Page 2: ...ot block air flow Lift the unit by the motor shell motor foot or flywheel depending upon model design Do Not lift unit by shroud filters or mufflers These parts are not designed to support the weight of the unit Blocking air flow over the product in any way can cause the product to overheat Install safety guards as required to prevent potential injury hazards or damage to surrounding objects INSTA...

Page 3: ...ct this product to wiring that is not in good condition or is inadequate for the requirements of this product Failure to follow these instructions can result in death fire or electrical shock WARNING Electrical Shock Hazard Electrical Connection Minimum gage for extension cords Amps Volts Length of cord in feet 120v 25 50 100 150 200 250 300 400 500 240v 50 100 200 300 400 500 600 800 1000 0 2 18 ...

Page 4: ...fferential pressure 5 Reinstall felt and filter cover Check that all external accessories such as relief valves and gauges are attached and are not damaged before re operating product Pressure or Vacuum Tank Systems Check the air filter cartridge A dirty filter restricts air flow and causes unit to run hotter resulting in longer operating cycles Check the air receiver for moisture regularly The hu...

Page 5: ... Service Kit If product is hard wired into system disconnect electrical power at the circuit breaker or fuse box before installing Service Kit Vent all air lines to release pressure or vacuum Failure to follow these instructions can result in death fire or electrical shock WARNING Electrical Shock Hazard Unit stalls after vacuum or pressure starts building up in receiver 1 Disconnect electrical po...

Page 6: ...AF531 AF531 AF545 AF545 AF545 7 PLATE VALVE 1 AF529 AF529 AF529 AF529 AF529 AF529 AF529 AK779 AK779 AK779 8 INLET VALVE 1 AF530 AF530 AF530 AF530 AF530 AF530 AF530 AF544 AF544 AF544 9 CYLINDER GASKET 1 AF519A AF519A AF519A AF519A AF519A AF519A AF519A AF521 AF521 AF521 10 CYLINDER 1 AF510 AF510 AF510 AF510 AF510 AF510 AF510 AF509 AF509 AF509 11 PISTON RING 2 AF527 AF527 AF527 AF527 AF527 AF527 AF52...

Page 7: ...EXPLODED PRODUCT VIEW MODEL 1HAB ...

Page 8: ...A B300A B300F B300A B300A B300F B300F 2 FELT 2 B344A B344A B344A B344A B344A B344A B344A B344A B344A B344A 3 SAFETY VALVE 1 AT517A AT517E AT517A AT517F AT517B AT517B AT517C AT517C 4 CYLINDER HEAD 2 AF507 AF507 AF507 AF507 AF507 AF507 AF507 AF507 AF507 AF507 5 HEAD GASKET 2 AF520A AF520A AF520A AF520A AF520A AF520A AF520A AF520A AF520A AF520A 6 OUTLET VALVE 2 AF545 AF545 AF545 AF545 AF545 AF545 AF5...

Page 9: ...EXPLODED PRODUCT VIEW MODEL 1VBF ...

Page 10: ...17 FAN 1 AF533 AF533 18 SHROUD 1 AF534 AF534 SERVICE KIT 1 K264 K264 PAB VAB SERIES REF DESCRIPTION QTY VBB VCD PBB PCA 10 1 FILTER ASSEMBLY 1 B300A B300A B300A B300F 2 FELT 2 B344A B344A B344A B344A 3 SAFETY VALVE 1 AT517 AT517C 4 CYLINDER HEAD 1 AF508 AF507 AF508 AF507 5 HEAD GASKET 1 AF518 AF520A AF518 AF520A 6 OUTLET VALVE 1 AF531 AF545 AF531 AF545 7 PLATE VALVE 1 AF529 AF543 AF529 AF543 8 INL...

Page 11: ...EXPLODED PRODUCT VIEWS MODEL PAB TOP MODEL PBB BOTTOM ...

Page 12: ...F561F AF561F AF561K AF561E AF561D AF561E AF561M AF561N AF561F 14 RIDER RING 4 2 AF595 AF595 AF595 AF595 AF595 AF595 AF595 AF595 AF595 AF595 15 MANIFOLD 1 AF659 AF659 AF659 AF659 AF659 AF659 AF659 AF659 AF659 16 SQUARE KEY 2 1 AB136F AB136F AB136F AB136F AB136F AB136F AB136F AB136F AB136F AB136F 17 FAN FAN ASSEMBLY CCW 1 AF748 AF748 AF748 AF748 AF748 AF748 AF748 AF748 AF748 AF748 18 FAN ASSEMBLY CW...

Page 13: ...EXPLODED PRODUCT VIEW MODEL 5VDF ...

Page 14: ...KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding any other provision of this warranty BUYER S REMEDY AGAINST GAST FOR GOODS SUPPLIED OR FOR NON ...

Page 15: ...MAINTENANCE RECORD DATE PROCEDURE PERFORMED ...

Page 16: ...dirty or valves bent Clean or replace Damaged or worn piston rings Repair or replace Leaky relief valve Inspect and adjust Damaged valves Replace At pump Plugged vacuum pressure line Inspect and repair Low voltage won t start Check power source Worn rings piston hitting cylinder Replace Cylinder misadjustment Realign Leaky hose or check valve Replace Dirt or liquid on top of piston Inspect and cle...

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