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IBC Water AS1029MP-960, Installation & Operating Instructions Manual

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IBC Water AS1029MP-960 Installation & Operating Instructions Manual Download Page 2

AS1029MP-960

 

Page 2

 

20/11/2006

 

 

 

CABINET STYLE MICROPROCESSOR 

WATER SOFTENER 

PERFORMANCE DATA SHEET 

 

 

Automatic 
Model No. 

Capacity & Salt 

Dosage 

 

Recommended 

Maximum 

Service Flow 

Rate 

Pipe Size 

 

Resin 

Volume 

Approx. 

Shipping 

Weight 

(kg) 

Space 

Required 

 

Minimum 

Maximum 

 

Inlet 

Outlet 

Drain 

 

 

W x D x H 

 

gram/kg 

gram/kg 

Flow  
LPM 

mm 

mm 

Litres 

Per Kg 

metres 

 
 
AS1029MP-960 
 
 

 
 

1015/1.85 

 
 

2030/7 

 
 

29 

 
 

25 

 
 

12 

 
 

29 

 
 

40 

 

0.40 
0.70 

1.2 

 
Peak flow not recommended for extended periods of time. 
 
 

Cabinet: 

 

Poly moulded 

 
 

Operating Pressure:  205 - 690 kPa 

 
 

Temperature:   

5

o

  x  50

o

C 

 
 

Electrical: 

 

240V  50Hz 3 watts maximum 

 

 

 

 

Mains transformer provided 

 
 
 

WARNING 

 
A pressure reduction valve should be installed in areas of high water pressure (above 690kPa) 
 
A water hammer arrestor should be installed if water hammer prevails. 
 

Caution

:   

Do not use where water is microbiologically unsafe or with water of unknown quality. 

 
 

FAILURE TO OBSERVE WARNINGS WILL VOID WARRANTY

 

Summary of Contents for AS1029MP-960

Page 1: ...ION OPERATING INSTRUCTIONS Model AS1029MP 960 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial industrial and residential application Manufacturer and Supplier of ...

Page 2: ...0 1015 1 85 2030 7 29 25 12 29 40 0 40 0 70 1 2 Peak flow not recommended for extended periods of time Cabinet Poly moulded Operating Pressure 205 690 kPa Temperature 5o x 50o C Electrical 240V 50Hz 3 watts maximum Mains transformer provided WARNING A pressure reduction valve should be installed in areas of high water pressure above 690kPa A water hammer arrestor should be installed if water hamme...

Page 3: ...TH THE TOP STRAINER SUPPLIED LOOSE IT IS IMPORTANT THAT THIS STRAINER IS ASSEMBLED TO THE VALVE DURING INSTALLATION THE LENGTH OF THE INTERNAL RISER PIPE IS FACTORY ADJUSTED FOR THE TANK SIZE PROVIDED DO NOT SHORTEN THIS PIPE UNDER ANY CIRCUMSTANCES ASSEMBLE TOP STRAINER TO VALVE BODY PUSH AND TWIST INTERNAL RISER PIPE ...

Page 4: ...nts Programming For your Application Units of Measure Notes P1 Time of day AM or PM 1 00 to 12 59 1 Current time Hour minute Range depends on value selected for P13 Enter the current time P2 Time of day Of regeneration 1 00 to 12 59 AM to PM 1 2 00am Hour minute Range depends on value selected for P13 Skip this parameter to accept the default or enter a new time P3 Hardness of water 30 to 2500 1 1...

Page 5: ...e as per Instruction Booklet page 16 figure 3 For the drain line connection to the valve a 15mm hose tailpiece is supplied loose in the carton STEP 2 Remove from cabinet and remove polystyrene packing piece Then connect brine overflow drain line to waste trap Note Air gap required as per Instruction Book on 960 Valve STEP 3 Refer to Instruction Booklet for start up procedure page 23 Placing condit...

Page 6: ...ed The following will have to be programmed into the control ð Current time of day ð Hardness of your local water supply Plug transformer into main GPO Push lead end into socket underneath the front of the valve on left hand side corner Check that the front dial camshaft position indicator white line mark is pointing to REGENERATION COMPLETE position If not turn power on at mains The display will ...

Page 7: ...Using the ñò buttons key in the current second hour figure In example 11 25 Key in 1 Press the ï key the first hour digit will blink Using the ñò buttons key in the first hour figure In example 11 25 Key in 1 Now If the time is 10am or after key in 1 and press the SET button If the time of day is before 10am key in 0 and press the SET button If there is a DOT under PM then press either of the UP D...

Page 8: ...k Using the ñ button only keep on pressing slowly until a little dot appears in the top left hand corner of the display under PM if the display is blinking and shows 1 keep on pressing ñ button until 0 appears the press SET button Note If the actual time is after 10 PM then the ñ button would not be further pressed and the display left on 1 Note If when programming the figures in the display rever...

Page 9: ...k the settings in the program wait till the green light moves to TIME OF DAY Check time of day is correct Press ò button to TIME OF REGENERATION 2 00 should be displayed Press ò button to HARDNESS the hardness figure that you put in should be displayed Press ò button SALT AMOUNT take note of the figure displayed Refer to table 2 in the manual under SUGGESTED SALT SETTING the figure should correspo...

Page 10: ... being expelled along with the water close off the mains water inlet valve Slowly turn the camshaft anti clockwise till the white line in the round window comes around to the REFILL position Turn on the POWER The display will show E r r 3 and the control will advance the camshaft by itself around to the REGENERATION COMPLETE position this may take up to 5 minutes and the E r r 3 being displayed wi...

Page 11: ... brine tank or cabinet will be refilled with the correct amount of water necessary to dissolve the salt required Open the outlet mains valve and close off the bypass valve and check the treated water at a tap for HARDNESS using the Yes No tablets provided Note run the water for a few minutes to displace the initial untreated water remaining in the pipeline ...

Page 12: ...AS1029MP 960 Page 12 20 11 2006 Water Conditioning Control System Installation Operating and Maintenance Manual Series 255 Valve 960 Control ...

Page 13: ...eneration Manual Regeneration Care of Your Water Conditioner 20 General Cleaning the Injector Injector Screen Maintaining the Drain Line Manual Valve Operation 22 Additional Features 22 Disinfection of Water Conditioners 22 Replacement Parts 24 Troubleshooting 28 Alarms Troubleshooting Procedures Specifications 30 Glossary of Terms 30 Safety Caution The plug in transformer for this equipment is ra...

Page 14: ...free performance The metering system has only one moving part a rotating turbine that measures water usage Time and Capacity Display During normal conditioning operation the correct time of day alternates with capacity on the display The capacity value is the number of gallons cubic meters of metric units of water that the unit can condition before another regeneration is needed Flow indicator The...

Page 15: ... held closed by water pressure and are leak tight Valve seats are in a vertical position which is the position least vulnerable to plugging System operation cannot get out of phase or sequence The control always returns to a fixed conditioned water position after regeneration Bypass water is automatically available during regeneration Figure 1 Control Figure 2 Tank Adaptor Bypass Valve optional Fi...

Page 16: ...ts Water Line Connection A bypass valve system must be installed to provide for occasions when the water conditioner must is by passed for hard water or for servicing The most common bypass systems are the Autotrol Series 156 Bypass Valve Figure 3 and plumbed in globe valves Figure 4 Though both are similar in function the Autotrol Bypass offers simplicity and ease of operation Drain Line Connecti...

Page 17: ... freezes with the REGEN TIME REMAINING information After the first regeneration is completed the second regeneration begins immediately The display will alternate between the TIME OF DAY and REGEN TIME REMAINING Control Settings General Information Use the four programming push buttons to change any of the control settings Settings can only be changed if the regeneration cycle indicator is pointin...

Page 18: ... a regeneration of the water conditioner Time of Regeneration can be set for any time AM or PM Note The control may be programmed for an immed iate regeneration option In this case the control does not wait for the Time of Regeneration but regenerates when the remaining capacity reaches zero Contact your dealer for more information regarding this option Complete the following steps to change the T...

Page 19: ...umbers until you reach the desired setting 5 Press the SET button The number stops flashing and the control accepts the new setting After approximately 30 seconds the control starts alter nating the display between TIME OF DAY and CAPACITY Note If a beep sounds the new setting is not accepted Reminder Whenever the HARDNESS or CAPACITY Setting is changed you should regenerate the conditioner by pre...

Page 20: ...this setting your dealer has disabled it Some municipalities require that the Salt Setting not be adjustable Contact your dealer for additional information Capacity Setting The Capacity Setting refers to the kilograins of hard ness that can be removed by the conditioner between regenerations Your dealer entered this setting when the control was installed Please consult with your dealer before chan...

Page 21: ... in this manual or contact your dealer for more information about these options The factory setting for Time of Regeneration is 2 00 AM You can change this time Refer to the Time of Regeneration section in this manual for additional information Manual Regeneration To force the control to perform a regeneration press the REGEN push button This button is located on the front of the control When you ...

Page 22: ... caution note 12 Reinstall cover reconnect electric power and reset the time of day 13 Slowly open the water supply valve or return the bypass valve s to the not in bypass position Maintaining the Drain Line The drain line discharges and brine during the regeneration cycle Typically the line drains into your floor drain or laundry tube The installer should plumb the drain line according to local c...

Page 23: ...option is a method of forcing the control to regenerate after a preset number of days is normal demand based regeneration does not occur first This feature is not set at the factory your dealer can set it at 1 to 30days Immediate Regeneration The control is factory set to wait until the Time of Day reaches the Time of Regeneration to begin a regen eration Your dealer can program the controller to ...

Page 24: ...used to treat potable water Refer to the Disinfection of Water Conditioners section in this manual Complete the following steps to place the conditioner into operation 1 Remove the rear valve cover by pulling back on the tab located on the lower rear edge of the cover Next lift the cover off the valve 2 Grasp the camshaft and rotate COUNTER CLOCKWISE As viewed from the front of the control until t...

Page 25: ...ats refer to the Troubleshooting section in this manual When the water is being drawn fro the brine tank rotate the camshaft COUNTERCLOCKWISE until the indicator points to REGEN COMPLETE Run water from a nearby faucet until the water is clear and soft Replacement Parts Valve Body and Tank Adaptor Module ...

Page 26: ...er Tank 1000215 No 14 for 14 in Diameter Tank 7 1030502 Ball Flow Control 1 8 Injector Assy With O rings 1 1032970 A Injector White 1032971 B Injector Blue 1032972 C Injector Red 9 Injector Cap With O rings 1 1000217 A Cap 1000218 B Cap 1000219 C Cap Not Shown Code Part No Description Qty 10 1033784 Tank Adaptor Assy 1 11 1010429 O ring 3 1 8x3 1 2x3 16 BN 1 12 1010428 O ring 3 4x1x1 8 EP 1 13 103...

Page 27: ...AS1029MP 960 Page 27 20 11 2006 C Meter Adapter Bypass Valve and Piping Boss Bypass Valve 3 960 Control ...

Page 28: ...1611 3 4 in BSPT Brass Pipe Adaptor Kit 1 1001610 1 in NPT Brass Pipe Adaptor Kit 1 1001612 1 in BSPT Brass Pipe Adaptor Kit 1 Not Shown Code Part No Description Qty Piping Boss 1 Kit Piping Boss Includes Hardware 1 1000083 3 4 in NPT Brass 1000084 1 in NPT Brass 1000085 3 4 in BSPT 1000086 1 in BSPT 1031981 3 4 in NPT Noryl 1031423 1 in NPT Noryl 1031982 3 4 in BSPT Noryl 1030580 1 in NPT Noryl 2...

Page 29: ...nic Failure Improper start of regeneration limit switch closed when it should be open Improper finish of regeneration limit switch open when it should be closed Improper control settings Cause Control settings need reprogramming Faulty motor circuit board or switch Valve camshaft has been manually rotated during a regeneration Faulty motor circuit board or switch Valve camshaft has been manually r...

Page 30: ...3 Loss of power to the system a Transformer unplugged b Fuse blown circuit breaker open or circuit switched off a Connect the power b Correct the electrical problem 4 Control does not regenerate automatically a Transformer unplugged b Defective control a Plug transformer into outlet plug trans former cable into control b Contact dealer 5 Control regenerates at the wrong time of day a Clock set inc...

Page 31: ...valent Manual Regeneration Guest Cycle Forces the control to regenerate by pressing the REGEN button Regeneration Includes the backwash brine draw and fresh water rinse steps necessary to prepare the resin bed for conditioning after exhaustion Abbreviated as REGEN in this manual Regeneration Indicator The mechanical component which indicates the regeneration cycle status Resin Bed The supply of sy...

Page 32: ...AS1029MP 960 Page 32 20 11 2006 ...

Page 33: ...of approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add one 1 tablet to sample shake or crush to disintegrate Repeat until last trace of reddish tinge disappears The final colour is usually blue but with some water a greyish coloured end point is...

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