background image

 

Monitor  
LED 

CC-Link 

Communication 
Connector

 

 

Monitor LED 

PROFIBUS-DP
Communication 
Connector

 

[XSEL-S, SX, SXD] 

 

CR1

+24V

3.3k

+24V

CR1

CR1

CR2

CR3

CR3

CR1

0V

CR2

CR5

CR5

RDYOUT

RDY(Out-)

DET(IN)

EMGin(IN)

EMGin

EMG1(line+)

EMG1(line-)

EMG2(line+)

EMG2(line-)

SDN(Out+)

SDN(Out-)

RDY(Out+)

ENB2(line-)

ENB2(line+)

ENB1(line-)

ENB1(line+)

ENBin

ENBin(IN)

DET(+24V)

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

ENBTBX1

ENB
TBX2

ENB
VCC2

ENBVCC1

EMGIN1

EMGOUT1

EMG
IN2

EMG
OUT2

CR6

CR6

Emergency Sop

Safety Gate
This is turned ON 
when the safety gate 
safety door is closed.

Teaching Pendant

Emergency Stop Switch

Deadman Switch

Contact Solder 
Detection

Drive Cutoff Relay

XSEL Controller

External
EMG
Circuit

External EMG 
Reset Switch

Safety Gate

RDY Output
DC30V 0.2A

SDN Output
DC30V 0.2A

(120mA or more)

(10mA or more)

24V DC

 

 

Note: 

 Do not fail to lay out (EMGin, EMG1, SDN, ENBin and ENB1) regardless of the safety category. 

  EMG2 and ENB2 are mandatory to realize Safety Category 3, and they enable the double layout 

of the safety circuit. 

  DET is an input to detect the operational errors (mainly at soldered contact points of relay) in the 

safety circuit, and do not forget to use it if it is required to have XSEL Controller detect the contact 
solder. When closing in the safety circuit side to control the contact solder and other errors, it is 
possible to realize Safety Category 4 without connecting to the controller. [Refer to the operation 
manual of XSEL-R/S/RX/SX/RXD/SXD]

 

 

XSEL I/O Port

 

 
I/O port is a point to receive and send data located inside the controller. 1 port can handle data of 1 contact (1 bit). 
Data are sent and received via either PIO (24V input and output) or field network. Connection to one port is 
available from only one of PIO or field network. Set a parameter to determine which of PIO or field network is to be 
used. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

z

 I/O Mapping

 

Shown below are the I/O port numbers and their functions of XSEL Controller at the delivery.

 

The allocation of the XSEL port numbers or functions, can be changed using the I/O parameter setting. 

 

[Settings of Standard I/O Ports at Delivery] 

Port No. 

Function 

Port No. 

Function 

000 

Program Start 

300 

Alarm Output 

001 

Universal Input 

301 

Ready Output 

002 

Universal Input 

302 

Emergency Stop Output 

003 

Universal Input 

303 

Universal Output 

004 

Universal Input 

304 

Universal Output 

005 

Universal Input 

305 

Universal Output 

006 

Universal Input 

306 

Universal Output 

007 

Program Specification (PRG No.1) 

307 

Universal Output 

008 

Program Specification (PRG No.2) 

308 

Universal Output 

009 

Program Specification (PRG No.4) 

309 

Universal Output 

010 

Program Specification (PRG No.8) 

310 

Universal Output 

011 

Program Specification (PRG No.10) 

311 

Universal Output 

012 

Program Specification (PRG No.20) 

312 

Universal Output 

013 

Program Specification (PRG No.40) 

313 

Universal Output 

014 

Universal Input 

314 

Universal Output 

015 

Universal Input 

315 

Universal Output 

Input 

• • • 

• • • 

Output 

• • • 

• • • 

(Note)  Number of I/O ports is: 

• 

Input 

000 to 299 or 1000 to 3999 

• 

Output 

300 to 599 or 4000 to 6999

 

DeviceNet 

[Refer to the instruction manuals for DeviceNet]

 

Monitor LED 

 Illuminating, ×OFF, 

Flashing 

LED

Color

Indication 

Status

 

Indication Description

 

 

Online, Communication in normal condition

 

green

☆ 

Online, No connection established

 

 

Critical link error

 

Orange

☆ 

Connection timeout

 

green

 /

 

Orange

(Illuminated 

by turns)

 

Self-testing

 

NS

 

× 

Offline/ No power supply

 

 Normal 

operation

 

green

☆ 

Configuration setting not established or not 
complete 

 test run required

 

 

An error that cannot be recovered

 

Orange

☆ 

An error that can be recovered

 

green

 /

 

Orange

(Illuminated 

by turns)

 

Self-testing

 

MS

× 

No power supply

 

 

Connector Name 

DeviceNet Connector 

Cable Side 

MSTB2.5/5-ST-5.08 ABGY AU 

Enclosed in standard package 
Manufactured by PHOENIX 
CONTACT 

Controller Side 

MSTBA2.5/5-G-5.08 ABGY AU 

 

 
 
 
 
 
 
 
 
 
 
 

CC-Link 

[Refer to the instruction manuals for CC-Link]

 

Monitor LED 

Illuminating, ×OFF, 

Flashing

 

LED Color

Indication 

Status

 

Indication Description

 

 

Error in reception data to self station

 

Communication setting error (station setting, baud rate 
setting, etc.)

 

☆ 

The station No. and baud rate set values are changed 
from ones set at the time of reset cancellation (flashes in 
0.4sec cycle)

 

STATUS1

Orange

× 

In normal communication

 

STATUS0

green

 

Turns on when communication is started, and turns off 
when communication is disconnected for the specified 
time

 

 

Connector Name 

CC-Link Connector 

Cable Side 

MSTB2.5/5-ST-5.08AU 

Enclosed in standard package 
Manufactured by PHOENIX 
CONTACT 

Controller Side 

MSTBA2.5/5-G-5.08AU 

 

 
 
 
 
 
 
 
 
 
 

PROFIBUS-DP 

[Refer to the instruction manuals for PROFIBUS-DP] 

Monitor LED 

Illuminating, ×OFF, 

Flashing

 

LED 

Color

Indication 

Status

 

Indication Description

 

 

Online (Communication in normal condition)

 

green

☆ 

Online (Cleared)

 

(1HZ)

 

Parameterizing data error

 

Orange

(2HZ)

 

Configuration error

 

Operation

Mode 

-

 

× 

Online

 /

 No power supply

 

 Completed

 

green

☆ 

Completed

 

(with network check event)

 

Orange

 exceptional 

error

 

Status 

-

 

× 

No power supply

 /

 Initializing not executed

 

 

Connector Name  PROFIBUS-DP Connector 
Cable Side 

9-pin D-sub Connector (Male) 

Please prepare separately 

Controller Side 

9-pin D-sub Connector (Female) 

 

 
 
 
 
 
 
 
 
 
 

EtherCAT 

[Refer to the instruction manuals for EtherCAT]

 

Monitor LED 

Illuminating, ×OFF, 

Flashing

 

LED color

 

Indication Status

Indication Description 

 

Communication in normal condition 
(OPERATION condition) 

☆ 

ON 0.2sec/OFF 

0.2sec 

Under configuration condition in mailbox 
communication (PRE-OPERATION condition) 

green

 

☆ 

ON 0.2sec/OFF 

1sec 

Configuration complete (SAFE-OPERATION 
condition) 

Orange

 

 

An error that cannot be recovered (Module error) 

 
 
 
 
 

RUN 

× 

Initial condition (INIT condition) / No power supply

 

An error that cannot be recovered (Module error) 

☆ 

0.2sec cycle

Network construction error 

Orange

 

☆ 

On 0.2sec 2 times 

/ OFF 1sec

 

Communication error (Watchdog timeout) 

ERR 

-

 

× 

No power supply / No abnormality 

 

Linked (Communication traffic not detected) 

green

 

 0.05sec cycle 

Linked (Communication traffic detected) 

RUN 
Link/ 

Activity 

-

 

× 

No link / No power supply 

 
 
 
 

 

PLC(EtherCAT® Master Unit) 

 

X S E L -R

E th e rne t Cable

E th e rne t

X S E L -S

E th e rne t

O U T
Connector

IN

O U T

IN

Other Slaves

Cable

Cable *

Connector

Connector

Connector

*

*

 

 

*

 

Ethernet Cable: 100m or less of straight cable with Category 5e or more 

(Double shielded cable braided with aluminum foil recommended) 

 

Note 1 Only the daisy chain is supported in the network topology. 
Note 2

 

There are IN and OUT designated for the communication port for EtherCAT. Be careful not to 
plug in the communication cable in the wrong way. 

Note 3 There is no need of terminal treatment. 

 

EtherNet/IP 

 

[Refer to the instruction manuals for EtherNet/IP] 

Monitor LED 

Illuminating, ×OFF, 

Flashing 

 
 
 
 
 
 
 
 
 
 
 
 
 

(Note)  When only TCP/IP messages are used, both NS and MS flash in green. 

 
 
 
 

Connector Name

 

EtherCAT Connector 

Cable Side

 

8P8C Modular Plug 

Straight STP cable with Category 5e or more

Controller Side

 

8P8C Modular Jack 

 

LED Color

 

Indication 

Status

 

Indication Description 

 

Online, Communication in normal condition

 

green

 

☆ 

Online, No connection established

 

 

IP address duplication, Critical link error 

Orange

 

☆ 

Connection Timeout   

NS 

- ×

 

No power supply / No abnormality 

 

Normal Operation 

green

 

☆ 

Configuration setting not established or not 
complete, Test run required

 

 

An error that cannot be recovered

 

Orange

 

☆ 

An error that can be recovered

 

MS 

-

 

×

 

No power supply

 

Monitor LED

RD 

WT 

None 

BL 

BK

DeviceNet 

Communication 
Connector

PLC (host) 

I/O Unit 

Fieldbus 
Master Unit 

Data Transfer 

Data Transfer 

I/O Port 

 

(Input) Port 

(Output) Port

 

 

000 300

 

 

001 301

 

 

002 302

 

 

003 303

 

 

004 304

 

 

005 305

 

 

006 306

 

 

007 307

 

 

008 308

 

 

009 309

 

 

010 310

 

 

011 311

 

 

012 312

 

 

013 313

 

 

014 314

 

 

015 315

 

 

016 316

 

 

017 317

 

 

018 318

 

 

019 319

 

 

020 320

 

 

 321

 

 

 

 

 

 

 

 

 

1 Port  

XSEL Controller 

I/O Interface 

x

 Extension I/O 

Board 

x

 Multipoint I/O 

Board 

Fieldbus Interfac 

x

 DeviceNet Board 

x

 CC-Link Board 

x

 PROFIBUS Board 

x

 EtherCAT Board 

x

 EtherNet/IP Board 

 

Connected 
internally 
(Assignment 
done by 
parameter 
settings) 

shows the data flow. 

 

5                1

9           6

Cable

Shield

Red B line (Positive side)

Green A line (Negative side)

WT (DB)

BL (DA)

Shield (SLD)

YW (DG)

Slave Devices

XSEL

SLD and FG are internally connected.

Terminal Resistance is required 
to be mounted on the terminal.

The terminal resistor differs depending on the type 
of the dedicated cable for CC-Link.
• Cable FANC-SBH···130

1/2W

                                  (High Performance Cable 
                                   dedicated for CC-Link)
• Cable FANC-SB······110

1/2W

                                  (CC-Link Dedicated Cable)

Master Unit

Terminal 
Resistance

Terminal

Resistance

Class D grounding
(Formerly Class-III grounding: 
Grounding resistance at 100

 or less)

Shield

BL (CAN L)

RD (V+)

WT (CAN H)

BK (V-)

Slave Devices

XSEL

V+

Drain

(Shield)

CAN_H

CAN_L

V-

RD

WT

BL

BK

RD

WT

BL

BK

V+

Drain

(Shield)

CAN_H

CAN_L

Class D grounding
(Formerly Class-III grounding: Grounding resistance 
 at 100

 or less)

V+

Drain

(Shield)

CAN_H

CAN_L

V-

RD

WT

BL

BK

Communication power needs to be 
supplied by an external device.

Terminal Resistance is required 
to be mounted on the terminal.

V-

Terminal Resistance
121

Master Unit

Terminal Resistance

121

24V 
Power Supply

EtherCAT
® Port 
(OUT) 

Link/Activity

EtherCAT
® Port 
(IN) 

Link/Activity

Monitor 
LED 

 

Monitor 
LED 

EtherNet/IP 
Connector 

Summary of Contents for XSEL-R

Page 1: ...2 I O Flat cable length _ Power supply voltage E Not for use E Not for use N1 Extension PIO Input32 Output16 NPN Board N1 Extension PIO Input32 Output16 NPN Board N2 Extension PIO Input16 Output32 NPN Board N2 Extension PIO Input16 Output32 NPN Board N3 Extension PIO Input48 Output48 NPN Board N3 Extension PIO Input48 Output48 NPN Board P1 Extension PIO Input32 Output16 PNP Board P1 Extension PIO ...

Page 2: ... are being placed from the columns of Control Power Supply Internal Consumption and External Power Supply Internal Consumption in Table 3 and calculate it using the formula Power Quantity of the Placement Component Table 1 Motor Volt Amperage of Single Axis Actuator and Output Loss Wattage of Actuator Motor W Motor Power Capacity VA Output loss Heat Generation W 20 26 1 58 30 46 2 07 60 138 3 39 1...

Page 3: ...ke Network Wiring Connection to actuator and optional unit Note 1 Please prepare separately Note 2 For an actuator equipped with a brake and the SCARA Robot of those except for IX NNN1205 1505 1805 equipped with no brake supply of power 24V to the controller for the brake operation is required Note 3 Put the dummy plug DP 2 when a connection of the teaching tool such as PC is not necessary Warning...

Page 4: ...osed in standard package Manufactured by PHOENIX CONTACT Controller Side MSTBA2 5 5 G 5 08AU PROFIBUS DP Refer to the instruction manuals for PROFIBUS DP Monitor LED Illuminating OFF Flashing LED Color Indication Status Indication Description Online Communication in normal condition green Online Cleared 1HZ Parameterizing data error Orange 2HZ Configuration error Operation Mode Online No power sup...

Page 5: ...ng to 0 RC Gateway Serious Breakdown Error When the RC gateway is used and an error occurs in the controller mount SIO serial communication it is caused The following causes are supposed All effective RC axes are missing not recognized A cable disconnection or wire breaking is supposed Check the wiring The power switch on the main CPU shows 0V Set the 5V power switch to right side 5V supply side T...

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