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IAI ELECYLINDER EC GD3, Operation, Page: 1 / 32

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IAI ELECYLINDER EC GD3 Operation Download Page 1

Battery-less Absolute Encoder

No Battery, 
    No Maintenance, No Homing,
        No Going Back to Incremental.

Simple & Wireless

        Operation
     2 Position Actuator

w w w . e l e c y l i n d e r . d e

GB

Simple-to-use ELECYLINDER with Built-in Controller

Ultra-Mini Double-guide Rod Type

Simple-to-use ELECYLINDER with Built-in Controller

Ultra-Mini Slider & Ultra-Mini Table Type

EC

 SL3/T3

EC

 GD3

Summary of Contents for ELECYLINDER EC GD3

Page 1: ... Controller Ultra Mini Slider Ultra Mini Table Type ECSL3 T3 ECGD3 A Ab b bs so olu ut t te e e E En nc c co o od de er r a at tt te er ry y y M Ma ai i i in nt te en na an nc ce e N No H Ho om mi i i in ng g o G Go oi in ng B Ba ac ck k t to I In nc cr re em me en nt ta al l Simple Wireless Operation Simple Wireless Operation GB Simple to use ELECYLINDER with Built in Controller Ultra Mini Double...

Page 2: ...nector assembly equipment Ultra Mini EleCylinder Select from three types according to the application The following uses are available Type Slider Rod Table Products EC SL3 EC GDS3 GDB3 EC T3 Max speed 200 mm s 200 mm s 200 mm s 16 N 17 N 17 N 2 kg 0 7 kg 2 kg 0 8 kg 2 kg 0 8 kg Max push force Max payload Horizontal vertical Only vertical application for GDS3 EC T3 1 ...

Page 3: ...l the necessary components already assembled Features The Ultra Mini EleCylinder has a life of five million cycles What s more maintenance is simple Modular structure makes replacement easy Body Slider type Motor controller unit common Rod type Table type Mounting Features Problem Water builds up too fast in the drain Problem The whole cylinder has to be replaced when the packing or stopper breaks...

Page 4: ... connection with RCON EC connection specification Use of the EleCylinder dedicated drive unit REC enables connection with up to 16 axes reducing wiring and saving control panel space Up to 16connectable axes LED left LED right Color Operation status Orange Initializing at power ON Power OFF Servo OFF Green Wirelessly connected Green Servo ON Orange Backward end LS0 Orange Forward end LS1 Red Alarm...

Page 5: ...vided separately 0 No cable Power I O connector included Note 1 S 1 1m S 9 9m every 1m S 4 way connector cable Note Make sure that the total length along with the actuator cable is 10m or less Note 1 When selecting RCON EC connection specification ACR select 0 Power I O connector is not included SL3 50 50mm 200 200mm every 25mm 1 1m 10 10m Note When using the interface box 9m is the maximum availa...

Page 6: ...the product horizontal to side or horizontally ceiling mounted may cause slack or misalignment in the stainless steel sheet so inspect regularly and adjust as needed Note Keep the body installation surface and workpiece mounting surface flatness and straightness at or below the values below Type Body installation surface Workpiece mounting surface Flatness Straightness Flatness Straightness SL3 0 ...

Page 7: ...ixing from body top surface Using body bottom surface mounting hole The stainless steel sheet must be removed during the process Slider type SL3 Rod type GDS3 GDB3 Using base bottom surface screw hole Using base interior counterbored hole Using body bottom surface screw hole Using body side surface screw hole Using body top surface through hole Be careful as the screw depth will interfere with the...

Page 8: ...r supply specification TMD2 cannot be selected As well the interface box and conversion cable are not included Note 2 When selecting the RCON EC connection specification ACR the wireless communication specification WL and wireless axis operation supported specification WL2 cannot be selected When using wireless communication with RCON EC connection separately prepare the interface box conversion c...

Page 9: ...bient operating temperature humidity 0 40 C 85 RH or less no condensation Ingress protection IP20 Vibration shock resistance 4 9m s2 Overseas standards CE marking RoHS directive Motor type Pulse motor ø20 Encoder type Incremental Number of encoder pulses 32768 pulse rev Note 1 Based on the standard rated operation life of 5000km Operation life varies according to operating and mounting conditions ...

Page 10: ...le Z1 Z1 11 5 13 5 25 15 5 7 32 0 5 0 5 1 44 6 5 35 21 Reference surface dimension B range Hex wrench hole for manual operation hole ø2 hex opposite side 1 5 Allowable moment 26 19 14 2 5 ø3 4 ø6 5 3 5 Cross section of Z1 Z1 Details of base mounting deep counterbored holes CJR Right CJL Left CJT Top CJB Bottom Cable exit direction option 3 0 010 0 3 0 010 0 50 5 w o brake 75 5 with brake 9 cable r...

Page 11: ...d As well the interface box and conversion cable are not included Note 2 When selecting the RCON EC connection specification ACR the wireless communication specification WL and wireless axis operation supported specification WL2 cannot be selected When using wireless communication with RCON EC connection separately prepare the interface box conversion cable and power I O cable connector which are ...

Page 12: ...tion precision Operation life Vertical 5 million operating cycles Ambient operating temperature humidity 0 40 C 85 RH or less no condensation Ingress protection IP20 Vibration shock resistance 4 9m s2 Overseas standards CE marking RoHS directive Motor type Pulse motor ø20 Encoder type Incremental Number of encoder pulses 32768 pulse rev Orientation Vertical Speed Acceleration G mm s 0 3 0 0 8 30 0...

Page 13: ...can be changed by changing the cable box direction ST Stroke M E Mechanical end S E Stroke end ST 0 5 0 5 50 5 w o brake 75 5 with brake 9 cable rear 8 cable side 9 5 L 8 B 8 C 4 2 M4 depth 8 same on opposite side M E Home S E M E 13 F H ø3 3 through ø6 5 deep counterbored depth 3 5 M4 depth 8 from opposite side 14 ø 5 2 R41 6 movable allowablebendingradius ø6 Actuator cable robot cable length 1 1...

Page 14: ...ndicate the cable length in Ex 010 1m Actuator Cable Length Cable code Cable length 1 3 1 3m 4 5 4 5m 6 10 6 10m Note 1 Note 1 When connecting via the interface box 9m is the maximum available Note Make sure that the total length along with the power I O cable connector is 10m or less Power I O Cable Connector Length Standard Connector Cable Cable code Cable length User wiring specification flying...

Page 15: ...ife Horizontal 10 million operating cycles vertical 5 million operating cycles Ambient operating temperature humidity 0 40 C 85 RH or less no condensation Ingress protection IP20 Vibration shock resistance 4 9m s2 Overseas standards CE marking RoHS directive Motor type Pulse motor ø20 Encoder type Incremental Number of encoder pulses 32768 pulse rev Orientation Horizontal Vertical Speed Accelerati...

Page 16: ...e box The cable exit direction option can be changed by changing the cable box direction ST Stroke M E Mechanical end S E Stroke end ST 0 5 0 5 50 5 w o brake 75 5 with brake 9 cable rear 8 cable side 9 5 L 8 B 8 C 4 2 M4 depth 8 same on opposite side M E Home S E M E 13 F H ø3 3 through ø6 5 deep counterbored depth 3 5 M4 depth 8 from opposite side 14 ø 5 2 R41 6 movable allowablebendingradius ø5...

Page 17: ... Only terminal block connector is included When selecting RCON EC connection specification ACR as an option select 0 Terminal block connector is not included Refer to P 26 for details Note Robot cable 4 way Connector Cable Cable code Cable length S1 S3 1 3m S4 S5 4 5m S6 S7 6 7m S8 S9 8 9m Note Robot cable CB EC2 PWBIO RB supplied CB EC PWBIO RB supplied User wiring specification flying leads Name...

Page 18: ... m Stroke 10 6 46 N m Stroke 20 8 84 N m Stroke 30 Operation life Horizontal 10 million operating cycles vertical 5 million operating cycles Ambient operating temperature humidity 0 40 C 85 RH or less no condensation Ingress protection IP20 Vibration shock resistance 4 9m s2 Overseas standards CE marking RoHS directive Motor type Pulse motor ø20 Encoder type Incremental Number of encoder pulses 32...

Page 19: ...erence surface dimension B range 44 5 5 5 5 6 5 20 25 Hex wrench hole for manual operation hole ø2 hex opposite side 1 5 Z1 Z1 M4 8 ø4 5 4 ø4 5 hole Cross section of Z1 Z1 Cable exit direction option CJL Left CJT Top CJB Bottom CJR Right Screw grease port ø3 not in 10ST move table to forward end Screw grease port ø2 Guide grease port M3 set screw removal Grease lubrication position 3 0 010 0 3 0 0...

Page 20: ...CR option the RCON EC connection specification is a split motor and controller power supply specification Description Model TMD2 This option provides a separate motor power supply and control power supply Select to allow shutting down the actuator drive power only Please refer to P 26 for more information on wiring Applicable models All models Wireless axis operation support specification Cannot b...

Page 21: ...sembly required Stroke 10 20 30 40 50 Z 54 5 64 5 74 5 90 5 117 5 ZZ 61 71 81 97 124 G 15 22 14 16 GB 9 16 26 27 54 H 25 28 31 29 HB 37 40 40 55 55 NN 2 2 3 3 4 Mass kg 0 062 0 074 0 086 0 104 0 136 For 30 stroke refer to the 30 stroke specification Accessories Hex socket bolts M3 15 4 pcs Parallel pins ø3 8 B type h7 2 pcs Applicable Model EC T3 Model EC CSB T3 stroke Material aluminum 44 10 35 Z...

Page 22: ...h 1 3 5 4 6 2 1 Motor unit 2 Actuator cable mounting box 3 Actuator cable assembly 4 Interface box conversion cable 5 Interface box 6 Stainless steel sheet SL3 GDS3 GDB3 T3 The numbers in the table correspond to the numbers in the schematics 5 1 Interface box Type Wireless I O Model SL3 GDS3 GDB3 T3 None NPN ECW CVN CB PNP ECW CVP CB WL WL2 NPN ECW CVNWL CB PNP ECW CVPWL CB 5 2 Split motor and con...

Page 23: ...elation Diagram between Push Force and Current Limit EC T3 Example Push force N Recommended area Current limit value 40 30 20 10 0 50 60 70 80 90 100 110 0 2 4 6 8 10 12 14 16 18 20 22 Lead 2 upper limit value Lead 2 average value Lead 2 lower limit value Lead 4 upper limit value Lead 4 average value Lead 4 lower limit value The Correlation Diagram between Push Force and Current Limit show lower g...

Page 24: ...eparately Note The total cable length of the actuator cable and power I O cable connector cable prepared by the customer in the case of the terminal block connector should be selected so as not to exceed 10m 2 When connecting to the PLC via an EC connection unit RCON EC connection specification Teaching pendant connected via wiring 3 When connecting to the PLC via an EC connection unit RCON EC con...

Page 25: ... actuator option selection Accessory Interface box conversion cable See P 28 Model CB CVN BJ002 Accessory EC connection unit Refer to RCON Catalog V2 Model REC GW RCON EC 4 network Options EC connection unit Options EC connection unit Options Accessories Included when designated in actuator model number Options Separate order required wired and wireless connection See EC connection unit wiring for...

Page 26: ...are saved in non volatile memory no limit to number of rewrites LED display Controller status display Servo ON green light ON Alarm red light ON Initializing when power comes ON orange light ON Minor failure alarm green red alternately blinking Operation from teaching Stop from teaching red light ON Servo OFF light OFF Wireless status display Initializing wireless hardware without wireless connect...

Page 27: ... B1 B2 B3 B4 B5 A1 A3 A4 A5 24V 0V 24V drive Brake release Note1 Backwardcommand Note1 Forwardcommand Alarm clear 0V Backward complete Forward complete Alarm output B1 B2 B3 A2 B4 B5 A1 A3 A4 A5 24V control Drive power and control power are separate Note 1 Switching to the single solenoid method will change B3 to Forward Backward command and B4 to Unused I O Signal Wiring Diagram Interface Box Spe...

Page 28: ... above sea level Vibration resistance Frequency 10 57Hz Amplitude 0 075mm Frequency 57 150Hz Acceleration 9 8m s2 XYZdirections Sweeptime 10minutes Numberofsweeps 10 Package drop Drop height 800mm 1 corner 3 edges 6 faces Overvoltage category II Pollution degree 2 Electric shock protection class II Ingress protection IP30 Mass Approx 740kg Cooling method Natural air cooling UnderratedI Oconditions...

Page 29: ...without fan Model External Dimensions PSA 24L with fan PSA 24 PSA 24L 35 2 39 6 142 8 140 4 16 4 3 5 54 105 5 5 5 Φ5 22 22 115 35 2 55 6 4 131 140 142 8 16 4 3 5 54 5 105 5 21 5 Φ5 22 22 Actuator side Interface box side 40 Item Specifications Specifications Table 230 VAC input Power input voltage range 230 VAC 10 Input power supply current 1 9A or less Power capacity Without fan 280VA With fan 380...

Page 30: ...A6 Brown AWG26 BKRLS B2 Note 1 24V control when split motor and controller power supply specification TMD2 is selected 32 3 Connector assembly diagram Cap for L shaped cover L 34 2 18 ø7 2 30 11 5 11 5 49 1 Minimum bending R r 58mm or more for movable use Only the robot cable is available for this model Model CB REC2 PWBIO RB Please indicate the cable length L in maximum 9m for example 030 3m 1 18...

Page 31: ... unprepared The cable length may be from 1m to 9m long Example models are listed below Cable length 1m CB EC2 PWBIO010 RB Cable length 3m CB EC2 PWBIO030 RB Cable length 9m CB EC2 PWBIO090 RB 1 Insert while sliding along the groove in the desired direction from the semi cylindrical curved portion 2 Confirm that the cable has been firmly inserted and then insert the 2 sides of the lid along the gro...

Page 32: ... 1 310 891 6015 Fax 1 310 891 0815 IAI Shanghai Co Ltd Shanghai Jiahua Business Center A8 303 808 Hongqiao Rd Shanghai 200030 China Phone 86 21 6448 4753 Fax 86 21 6448 3992 IAI CORPORATION 577 1 Obane Shimizu Ku Shizuoka 424 0103 Japan Phone 81 543 64 5105 Fax 81 543 64 5192 IAI Robot Thailand Co Ltd 825 PhairojKijja Tower 12th Floor Bangna Trad RD Bangna Bangna Bangkok 10260 Thailand Phone 66 2 ...

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