background image

i

(48 X 48)

AI-7482

AI-7782

(72 X 72)

AI-7982

(96 X 96)

AI-7882

(48 X 96)

1. DISPLAY TYPE

: Dual

 

4- Digit

 

7 Segment LED

4 Digit Bright White (PV)
4 Digit Luminous Green (SV)

     STATUS LED’S

: OP 1

: Main Control Output

OP 2

: Alarm Status

SOAK : Soak Timer

                                                     TUNE   : Tuning Status (Only AI-7982) 
2. INPUT
    Sensor input

: TC:J,K,R,S,N,T,B & RTD: Pt-100

    Range

: Refer below table.

    

    
    Sampling Time                    : 125 msec.
    Resolution

: 1°C/0.1°C(Only for RTD)

    CJC for TC

: Built in automatic

    LWC for Pt-100

: Built in upto 18E max.

    Digital Filter                         : 1 to 10 Sec.

3. RELAY OUTPUT
    Contact type

: N/O, CM, N/C

    Contact Rating

: 5A @ 250VAC or 30 VDC

    Life expectancy

: > 5,00,000 operations

    Isolation

: Inherent

4. SSR DRIVE OUTPUT
    Drive Capacity

: 12V @ 30mA.

    Isolation

: Non-Isolated.

5. FUNCTION 
    Output 1

: Main Control output

    Output 2

: Programmable

1) Auxiliary control
2) Alarm
3) Soak timer
4) Alarm + Soak timer

    Control Action                     : ON-OFF/PID (Select)
    Control Mode                       : Heat/Cool (Select)
    Compliance                          : ----

6. ENVIRONMENTAL
    Operating Range

: 0 ~50°C, 5~90% Rh

    Storage Humidity

: 95% Rh (Non-condensing)

7. POWER SUPPLY
    Supply Voltage

: 90~270VAC, 50/60Hz.

    Consumption

: 4W Maximum.

8. PHYSICAL
    Housing

: ABS Plastic

USER’S  OPERATING  MANUAL  FOR  PID  DIGITAL  TEMPERATURE  CONTROLLER

(Models: AI 7482 / 7882 / 7782 / 7982 / 7682)

SPECIFICATIONS : -

SAFETY INSTRUCTION :

This controller is meant for temperature control 
applications. It is important to read the manual prior to 
installing or commissioning of controller. All safety 
related instruction appearing in this manual must be 
followed to ensure safety of the operating personnel as 
well as the instrument.

GENERAL

v

The controller must be configured correctly for intended 
operation. Incorrect configuration could result in 
damage to the equipment or the process under control 
or it may lead personnel injury.

v

The controller is generally part of control panel and in 
such a case the terminals should not remain accessible 
to the user after installation.

MECHANICAL

v

The Controller in its installed state must not come in 
close proximity to any corrosive/combustible gases, 
caustic vapours, oils, steam or any other process by- 
products.

v

The Controller in its installed state should not be 
exposed to carbon dust, salt  air, direct sunlight or 

radiant  heat.

v

Ambient temperature and relative humidity surrounding 
the controller must not exceed the maximum specified 
limit  for proper operation of the controller.

v

The controller in its installed state must be protected 
against excessive electrostatic or electromagnetic 
interferences. Ventilation holes provided on the chassis 
of the instrument are meant for thermal dissipation 
hence  should not be obstructed in the panel.

ELECTRICAL

v

The controller must be wired as per wiring diagram & it 
must comply with local electrical regulation.

v

Care must be taken not to connect AC supplies to low 
voltage sensor input.

v

Circuit breaker or mains s/w with fuse (275V/1A) must 
be  installed between power supply and supply terminals 
to protect the controller from any possible damage due 
to high voltage surges of extended duration.

v

Circuit breaker and appropriate fuses must be used for 
driving high voltage loads to protect the controller from 
any possible damage due to short circuit on loads.

v

To minimize pickup of electrical noise, the wiring for low 
voltage DC and sensor input must be routed away from 
high current power cables. Where it is impractical to do 
this, use shielded ground at both ends.

v

The controller should not be wired to a 3-Phase supply 
with unearthed star connection. Under fault condition 
such supply could rise above 264 VAC which will damage 
the controller.

v

The Electrical noise generated by switching inductive 
loads might create momentary Fluctuation in display, 
alarm latch up, data loss or permanent damage to the 
instrument. To reduce this use snubber circuit across  
the load.

It is essential to install a over Temp. Protection device 

to avoid any failure of heating system. Apart from 
spoiling the product, this could damage the process 
being controlled.

1

OIM AI-7X82 V2.0 Page 1 of 9

Model no.

Display height (PV)

Display height (SV)

AI-7482

0.36”

0.56”

0.80”

0.36”

0.36”

0.36”

0.36”

0.24”

0.39”

0.56”

AI-7882

AI-7782 AI-7982 AI-7682

AI-7682

(96 X 48)

Fe-k(J) T/C

Cr-AL(K) T/C

Sensor Type 

Accuracy

  

o

± 1  C

o

0 ~ 1700 C

o

0 ~ 1700 C

o

0 ~ 1800 C

o

-100 ~ 450 C

Resolution

Range

o

1  C

o

1  C

o

1  C

}

(R) T/C

(S) T/C

TC - N

TC - T

TC - B

Pt-100(RTD)

Pt-100(RTD 0.1)

o

760 C

o

-99 

1300 C

o

-99 

1300 C

o

-99 

400 C

o

-99.9 ~ 450.0 C

o

1  C

o

1  C

o

1  C

o

1  C

o

1  C

o

0.1  C

o

± 0.3  C

Summary of Contents for AI-7482

Page 1: ...bon dust salt air direct sunlight or radiant heat v Ambient temperature and relative humidity surrounding the controller must not exceed the maximum specified limit for proper operation of the controller v The controller in its installed state must be protected against excessive electrostatic or electromagnetic interferences Ventilation holes provided on the chassis of the instrument are meant for...

Page 2: ...782 AI 7982 FRONT PANEL LAYOUT AI 7882 AI 7682 Glows when OP1 is ON flashes when delay time dly1 is in operation if selected mode is ON OFF Glows when OP2 is ON flashes when alarm condition persists even after acknowledged OR delay time dly2 is in operation selected mode is ON OFF Glows when Soak mode is selected flashes when Soak timer is in operation along with UP key 4 To scroll the parameter t...

Page 3: ...upon the error SV PV Value of this parameter is automatically set by Auto tune function o 5 0 C LOWER DISPLAY UPPER DISPLAY PARA METER RANGE DESCRIPTION DEFAULT CONTROL LIST SET DOWN key simultaneously To enter in this mode press for 3 sec User can then set the following control parameters OUTPUT OFF 1 to10 This parameter will be prompted only if selected control action is PID With this parameter ...

Page 4: ...ered at every power ON This parameter will be prompted only if selected control mode for Output2 is Soak timer Depending on end of soak strategy the value of this parameter sets the activation time for OP2 when Soak timer is over Setting this parameter to 0 will make OP2 continuously ON at the end of Soak time till User starts the next cycle This parameter defines the permissible deviation of PV f...

Page 5: ...ID User can select between PID or ON OFF action algorithm to be adopted for output HEAT CONTROL LOGIC FOR O P 1 User can select heating logic in which OP1 will remain ON till PV SP PV increases when output is ON User can select cooling logic in which OP1 will remain ON till PV SP PV decreases when output is ON This parameter will be prompted only if selected input is RTD or RTD 1 and is used for B...

Page 6: ...list OUTPUT 2 CONTROL 15 0 This parameter will appear only if Control logic is Heat Cool OP2 will be OFF at Ambient OP2C value irrespective of output 2 mode Auxiliary Toggle OUTPUT 2 FUNCTION This parameter allows the user to select output 2 as an Auxiliary control For options refer Table 3 This parameter allows the user to select output 2 as an Alarm control For options refer Table 4 This paramet...

Page 7: ...der alarm conditions used to trip the process in alarm conditions ALARM INHIBIT If this parameter is set as YES Alarm condition persists it will Disable Alarm O P at power ON If this parameter is set as NO Alarm condition persists it will Enable Alarm O P at power up NO ALARM ACK AUTO Once the Alarm is activated User has following three options to de activate it When PV falls within the programmed...

Page 8: ... only after pressing START key for 3 sec PV SV for any of the following conditions 1 At every Power ON 2 Completion of current soak time cycle 3 Power failure during soak time is in progress TIMER START MODE MOD 2 In this Mode Timer will start only after pressing START key for 3 sec PV SV for any of the following conditions 1 At every Power ON 2 Completion of current soak time cycle After executin...

Page 9: ... undershoot Auto tuning is applied in case of 1 Initial set up for a new process 2 Substantial change in SP from previous auto tuning value 3 Control accuracy is not satisfactory If the control performance by using auto tuning is still unsatisfactory User can apply further adjustments of P I D values as shown in Table 3 below Fig 3 1 HEAT LOGIC ON OFF TIME 0 TEMP C HYSTERISIS SP ON ON ON AMB O P O...

Reviews: