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CABLINE-UM Assembly Manual

 

Document No. 

ASM-18003

 

 

 
 

  18 / 20 

Confidential C                                                                  © DAI-ICHI SEIKO Co., Ltd. 

【注意事項(Caution)】 

    ※組み⽴ての際に PULL TAPE HOLDER の向きを図のように上下逆にしないでください。 
        Do not place PULL TAPE HOLDER upside-down.

 

 
 
 
 
 
 
 
 
    ※半⽥付けの際に、PULL TAPE HOLDER の位置が安定しない場合は、図のように固定するなど動かない様にして半⽥付けを 
      ⾏ってください。 
        If PULL TAPE HOLDER is unstable, secure it before soldering. 
 
 
 
 
 
 
 
 
 
 
    ※半⽥付け量が少ない場合、PULL TAPE HOLDER の強度が落ちる可能性、写真のようなOK状態にしてください。 
        また、両端とも⼀点のみの半⽥付けでも同様に強度が落ちる為、必ずすべての⽳に半⽥付けしてください。 
   

 

If soldering paste amount is not enough, strength of PULL TAPE HOLDER may decrease.   

        Make sure all four holes are soldered as shown in OK Photo. 
 
 
 
 
 
 
 
 
 
 
    ※半⽥付け時に半⽥コテが PULL TAPE に接触した場合、PULL TAPE の耐熱温度によっては溶ける場合がございますので 
        PULL TAPE に半⽥コテが当たらない様、ご注意ください。 
        Do not touch PULL TAPE with soldering iron or it may melt it according to the heat-resistant temperature.

 

 

Fig.15 Secured PULL TAPE HOLDR 

Secure 

Fig. 14 Assembling PULL TAPE HOLDER 

OK 

Photo.25 Sodering 

NG 

OK 

NG 

NG 

Secure 

Solder 

Solder 

No Solder 

No Solder 

VIEW B 

VIEW B 

VIEW C 

VIEW C 

Summary of Contents for CABLINE-UM PLUG

Page 1: ...KE DFFDE09 04 REV 7 CABLINE UM PLUG Part No 20877 Assembly Manual 2 S18556 September 3 2018 Y Sasa T Masunaga H Ikari 1 S18471 August 2 2018 A Koyanagi T Masunaga H Ikari 0 S18309 May 23 2018 Y Sasa T...

Page 2: ...P N HOUSING ASS Y 20878 0 T 01 LOCK COVER 3493 0 1 SHELL A 3488 0 1 PULL TAPE HOLDER 3588 0 1 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Heater chip Uni...

Page 3: ...c 2nd 2nd heat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum...

Page 4: ...dering of center conductor The cables have to be fabricated as shown below in advance of soldering Micro Coax AWG a b c 36 0 15 0 29 0 39 38 0 12 0 29 0 39 40 0 09 0 21 0 33 42 0 075 0 20 0 28 44 0 06...

Page 5: ...CABLINE UM Assembly Manual Document No ASM 18003 5 20 Confidential C DAI ICHI SEIKO Co Ltd Recommended Discrete Cable Dimension Discrete AWG d e 34 0 192 0 32 36 0 15 0 25 Discrete Dimension...

Page 6: ...er etc and please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2...

Page 7: ...re set and locate solder bar at center of connector HOUSING ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 2MAX Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Cen...

Page 8: ...Photo 3 AWG 40 1 NG When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired use the soldering iron only a NG point Condition...

Page 9: ...line of the left below picture green line by a scissors for metal LOCK COVER 45 1 Photo 7 Hold the center of LOCK COVER and cut it off from Notch by 45 deg of reciprocating work When it does not be c...

Page 10: ...ng like the photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK COVER Assembly of LOCK COVER Fig 4 LOCK COVER HOUSING ASS Y LOCK COVER is assembled from...

Page 11: ...he left below picture green line by a scissors for metal SHELL A 45 1 Photo 14 Hold the center of SHELL A and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again th...

Page 12: ...mation can be caused 5 5 SHELL A Assembly of SHELL A Fig 5 SHELL A HOUSING ASS Y SHELL A is assembled from upper side of HOUSING ASS Y SHELL A SHELL Fig 6 Confirms whether SHELL A is assembled properl...

Page 13: ...are soldered with the soldering iron at designated points Fig 7 8 point Refer to Fig 17 for a limit of the solder height For conditions of Soldering iron refer to sheet 8 Fig 8 Soldering of SHELL B a...

Page 14: ...from carrier tape Photo 18 Cut carrier tape along the green dotted cut line in Photo 18 by metal cutting scissors PULL TAPE HOLDER 45 1 Photo 20 21 Hold the center of PULL TAPE HOLDER and bend it back...

Page 15: ...bling PULL TAPE HOLDER Fig 10 PULL TAPE HOLDER PULL TAPE Tape PULL TAPE around PULL TAPE HOLDER as shown in Figure 10 PULL TAPE Recommended PULL TAPE dimension Positions 30P 40P Thickness 0 10 MAX A 7...

Page 16: ...DER SHELL A Assemble the PULL TAPE HOLDER from upper surface of SHELL A PULL TAPE HOLDER Fig 12 Make sure that PULL TAPE HOLDER is assembled properly Fig 12 point Fig 11 Assembly of PULL TAPE HOLDER F...

Page 17: ...PE HOLDER SHELL A Fig 13 8 Use soldering iron to solder PULL TAPE HOLDER and SHELL A Fig 13 point Refer to sheet 8 for soldering conditions Fig 13 Soldering of PULL TAPE HOLDER Point VIEW A 0 08 mm MA...

Page 18: ...If soldering paste amount is not enough strength of PULL TAPE HOLDER may decrease Make sure all four holes are soldered as shown in OK Photo PULL TAPE PULL TAPE PULL TAPE Do not touch PULL TAPE with...

Page 19: ...nfidential C DAI ICHI SEIKO Co Ltd 5 6 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Recommended bond LOCTITE 352 Fig 16 Bonding Bonding Fig 17 Bonding soldering 0 70 MIN 0 70 M...

Page 20: ...pe the prohibition area or LOCK COVER may not work properly Bundle the cable as shown in Figure 18 and 19 LOCK COVER NG Do not put a tape on LOCK COVER NG Tape prohibition area NG Do not put a tape on...

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