I-PEX CABLINE-CAL PLUG Assembly Manual Download

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CABLINE-CAL Assembly Manual

Document No.

ASM-17003

Confidential C

注意：PLUG HSG ASS'Y の SHELL 底面には、Fig.4 の箇所に凸形状を設けておりますので、

パルスヒート受け JIG には、干渉しないように凸形状の逃がしを設けてください。

Caution: The SHELL bottom side of PLUG HSG ASS'Y has convex shape at the points shown in Fig.4,

so please make escape shape on the receiving jig of the pulse heater to prevent interference.

30P

8.80

18.60

40P

12.80

22.60

Fig.4 The SHELL bottom side of PLUG HSG ASS'Y

Unit: mm

Summary of Contents for CABLINE-CAL PLUG

Page 1: ...fidential C I PEX Inc QKE DFFDE09 04 REV 8 Document No ASM 17003 CABLINE CAL PLUG Part No 20728 Assembly Manual 0 S19443 July16 2019 S Yamaguchi T Kurachi H IKari Rev ECN Date Prepared by Checkedby Ap...

Page 2: ...NG ASS Y 20777 0 T 01 SHELL A 3298 0 1 LOCK BAR 3300 0 1 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Name P N Manufacturer Reflow head NA 66 Nippon Avioni...

Page 3: ...c 2nd 2nd heat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum...

Page 4: ...bly Manual Document No ASM 17003 4 13 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering RECOMMENDEDMICRO COAXCA...

Page 5: ...please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux...

Page 6: ...HSG ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 25MAX Setting discrete cable is to protect 0 25MAX as Fig 3 There is danger that Center Conductor touch SHELL Fig 2 Set of cable Fig 3 Se...

Page 7: ...G 40 1 NG When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired use the soldering iron only a NG point Condition of Solderi...

Page 8: ...LL Fig 4 JIG Caution The SHELL bottom side of PLUG HSG ASS Y has convex shape at the points shown in Fig 4 so please make escape shape on the receiving jig of the pulse heater to prevent interference...

Page 9: ...below picture green line by a scissors for metal PLUG SHELL A 45 1 Photo 7 Hold the center of Plug shell A and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again t...

Page 10: ...ng like the photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK BAR Assembly of LOCK BAR Fig 5 LOCK BAR HOUSING ASS Y LOCK BAR is assembled to HOUSING A...

Page 11: ...Fig 6 SHELL A HOUSING ASS Y SHELL A is assembled from the upper side of HOUSING ASS Y Fig 6 Assembly of SHELL A SHELL A SHELL Fig 7 Confirms whether SHELL A is assembled properly Whether SHELL locks...

Page 12: ...ed points Fig 8 point Refer to Fig 11 for a limit of the solder height For conditions of Soldering iron refer to sheet 7 Fig 8 Soldering of SHELL B and GND BAR SHELL A SHELL B Fig 9 7 SHELL A and SHEL...

Page 13: ...ssembly Manual Document No ASM 17003 13 13 Confidential C 5 5 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Bond LOCTITE 352 Fig 10 Bonding Fig 11 Soldering Bonding VIEWA VIEWA...